Custom Corrugated Boxes Built for Protection and Branding
Corrugated boxes remain the backbone of product shipping and retail packaging across every industry. At Teal Packaging, we manufacture custom corrugated boxes that combine structural strength with full-color branding, so your products arrive safely while making a strong first impression.
Our corrugated boxes are built with single-wall, double-wall, or triple-wall fluting depending on your product weight and fragility. We offer B-flute (1/8" thick, ideal for retail displays and lighter items), C-flute (5/32" thick, the standard for shipping), E-flute (1/16" thick, perfect for printed retail cartons), and BC double-wall construction for heavy or fragile goods that need extra crush resistance.
Why Brands Choose Custom Corrugated Packaging
Off-the-shelf brown boxes get the job done, but they do nothing for your brand. Custom printed corrugated boxes turn every shipment into a marketing touchpoint. Whether you are shipping electronics, furniture components, food products, or subscription boxes, branded corrugated packaging sets you apart from competitors using generic boxes.
Every corrugated box we produce starts with your specifications. Choose your dimensions (length, width, height down to 1/8" increments), flute type, board grade (32 ECT, 44 ECT, or 48 ECT for heavy loads), and printing. We offer CMYK offset printing for large runs and digital printing for orders starting at just 100 units.
Corrugated Box Styles We Manufacture
- RSC (Regular Slotted Container): The most common shipping box. All flaps are the same length, meeting at the center.
- Full Overlap: Outer flaps cover the full width of the box for extra stacking strength.
- Die-Cut Corrugated: Custom shapes with cutouts, handles, or display windows. See our custom die-cut boxes for more options.
- Mailer-Style Corrugated: Tuck-top design combining the durability of corrugated with the convenience of a mailer box.
- Display Shippers: Ship flat, convert to retail display boxes on the shelf.
Industries We Serve
Our custom corrugated boxes serve ecommerce brands shipping 500+ orders per month, food manufacturers requiring FDA-compliant packaging, electronics companies needing anti-static liners, and furniture brands shipping oversized items. We also supply corrugated packaging for cosmetics, beverages, automotive parts, and agricultural products.
Eco-Friendly Corrugated Packaging
All our corrugated board is made from 70-100% recycled content and is fully recyclable. We use soy-based and water-based inks for printing, and FSC-certified paper sources are available on request. Corrugated is already one of the most sustainable packaging materials, with recycling rates above 90% in the US.
Specs and Pricing
MOQ starts at 100 boxes. Turnaround is 7 to 14 business days depending on quantity and complexity. Free shipping anywhere in the US. Bulk pricing available for orders above 1,000 and 5,000 units.
Frequently Asked Questions
What is the difference between single-wall and double-wall corrugated?
Single-wall has one layer of fluting between two linerboards and handles products up to 30 lbs. Double-wall has two fluting layers, providing extra crush resistance for items up to 80 lbs or fragile goods that need additional protection during transit.
What is the minimum order for custom printed corrugated boxes?
Our minimum order quantity is 100 boxes. Digital printing makes small runs cost-effective, while offset printing becomes more economical above 1,000 units.
Can corrugated boxes be printed in full color?
Yes. We offer CMYK full-color printing on all corrugated box styles. Options include direct printing on kraft (natural look), printing on white liner (vibrant colors), and lithographic label lamination for photo-quality graphics.
Are your corrugated boxes food-safe?
We offer FDA-compliant corrugated packaging with food-grade coatings and liners. These are suitable for direct food contact in bakery, produce, and meal kit applications.
How do I choose the right flute type?
E-flute for lightweight retail cartons and printed packaging. B-flute for medium protection and good printability. C-flute for standard shipping boxes. BC double-wall for heavy or fragile items. Our team can recommend the best option based on your product weight and shipping conditions.
Do you offer custom inserts for corrugated boxes?
Yes. We manufacture corrugated dividers, die-cut inserts, foam inserts, and molded pulp trays to keep products secure inside the box.