Corrugated Mailer Boxes are custom-printed one-piece shipping boxes built for e-commerce brands and subscription companies that need products to arrive intact and on-brand. The die-cut corrugated board folds into a roll-end tuck-top with interlocking flaps, so it seals without tape.
The crush-resistant corrugated construction protects fragile and bulky goods through the shipping network, while full-color printing turns a plain carton into a branded unboxing moment. Custom-fit inserts hold each item in place, which is ideal for a monthly subscription kit or a DTC product that ships in a single mailer.
Materials & Specifications
- Material: Corrugated board - E-flute for retail and light protection, B or C-flute for heavier shipping
- Construction: Die-cut roll-end tuck-top mailer with interlocking flaps, no tape needed
- Printing: Full-color CMYK, printed inside and outside
- Finishing options: Matte or gloss lamination on the printed surface, custom-fit inserts or partitions
- Sustainability: FSC-certified paper option
Best Used For
- E-commerce and subscription-box shipping that needs a tape-free, repeatable pack-out
- DTC product fulfillment where the box doubles as the brand experience
- Retail-ready branded shippers that move from warehouse to doorstep
- Protecting fragile goods in transit with snug inserts and rigid flute walls
Printing & Finishing
Print full-color CMYK across the outside and the inside of the lid for an unboxing reveal. Add matte lamination for a soft, fingerprint-resistant surface or gloss lamination to make colors pop. Custom-fit inserts and partitions keep multiple items separated and secure.
Why Order from Teal
Teal is a US-based custom packaging manufacturer. Order from an MOQ of 50 units, with 100+ for specialty rigid only. You get free design help and free US shipping on every order. Choose 5-day rush or 7-business-day standard production. Every box prints in full-color CMYK with an FSC-certified paper option. Order a free sample kit (just $19.99 shipping, credited to your first order), and get a quote back within 4 business hours.
FAQ
What's the minimum order quantity? The standard MOQ is 50 units; specialty rigid styles start at 100+.
How long is production? Standard production runs 7 business days, with a 5-day rush option available.
Can I get a sample? Yes - a free sample kit ships for just $19.99, credited to your first order.
Are these recyclable? Corrugated board is recyclable, and an FSC-certified paper option is available.
Request a free quote and we'll get back to you within 4 business hours.
How to Order Corrugated Mailer Boxes
Ordering custom corrugated mailer boxes is simple:
- Submit a quote request with your dimensions, quantity, and design references
- Receive quote guidance within one business day
- Send your artwork or work with our design team (free dieline + 2 revision rounds)
- Approve the digital proof and production begins
- Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
