Packaging That Slides Into Place
Custom kraft sleeve boxes combine clean aesthetics with sturdy construction, making them one of the most versatile formats in retail packaging today. The sleeve-and-tray configuration creates a satisfying unboxing experience that feels intentional and premium, whether the product inside is a hand-poured candle, a bar of artisan soap, or a set of cosmetics. At Teal Packaging, we produce custom kraft sleeve boxes with a 2-week turnaround, a minimum order of 50 units, and free shipping to the US, Canada, UK, and Australia. For related packaging needs, explore our CBD boxes.
Our manufacturing partners bring precision craftsmanship to every run, and our in-house design team provides free artwork support from your first consultation through final proof approval. Whether you are launching a new product line or refreshing existing packaging, kraft sleeve packaging delivers the professional finish your brand deserves at a price point that makes sense for growing businesses.
Browse our related packaging options like custom kraft boxes and custom gift boxes to build a cohesive, eco-friendly product presentation across your entire range.
Materials and GSM Specifications
Kraft paper has been a packaging staple for over a century because it balances natural aesthetics with genuine durability. Our custom kraft sleeve boxes are available in several board weights to suit different product weights and retail requirements:
- 250 GSM Kraft Board: A lightweight option suited for promotional boxes, light cosmetics, or situations where the inner tray carries the structural load. Folds cleanly and prints well.
- 300 GSM Kraft Board: The most widely used weight for sleeve packaging. Provides reliable rigidity, holds its shape during transit and on-shelf display, and works with all standard finishing techniques.
- 350 GSM Kraft Board: Recommended for heavier retail products, premium skincare sets, and gift collections where the sleeve itself needs to communicate quality before the product is even removed.
- 400 GSM Kraft Board: A heavy-duty board for oversized or weighty items. Delivers a substantial feel that reinforces a premium brand positioning.
All materials sourced through our manufacturing partners are FSC-certified, meaning fibres originate from responsibly managed forests with verified chain-of-custody documentation. Soy-based inks are used throughout the print process, removing petroleum-based compounds from your packaging supply chain and reducing VOC emissions during production.
Customization Options
Your kraft sleeve box should do more than protect the product inside. It should communicate your brand values, attract attention on a shelf, and create a moment of delight for the customer. Teal Packaging offers a comprehensive suite of customization options:
- Printing: Full-colour CMYK offset or digital printing, with Pantone-matched spot colours available for precise brand consistency.
- Finishes: Matte lamination for a refined, tactile surface; gloss lamination for a vivid, reflective finish; soft-touch lamination for a velvety feel; or uncoated raw kraft for a fully natural presentation.
- Foil Stamping: Gold, silver, rose gold, copper, or holographic foil applied to logos, borders, or decorative elements.
- Embossing and Debossing: Raise or sink your logo, brand name, or design details for a tactile branding effect that stands out in the hand.
- Spot UV Coating: High-gloss varnish applied to specific design areas to create visual contrast and draw attention to key elements.
- Window Cutouts: Die-cut openings in the sleeve allow customers to view the product before purchase, adding transparency and visual interest.
- Custom Inserts: Pair your sleeve with a matching kraft tray, foam insert, or tissue liner for added product protection and a polished unboxing experience.
Our design team provides structural dielines, 3D mockups, and unlimited revisions at no additional cost. You will always see exactly what you are getting before production begins.
Available Sizes
We offer a wide range of standard sizes for custom kraft sleeve boxes, as well as fully custom dimensions manufactured to your exact specifications. Common sizes include:
- 3 x 3 x 1 inches - compact format for lip balm, small cosmetics, and single-serve food items
- 4 x 3 x 2 inches - popular for soap bars, travel candles, and small gift sets
- 5 x 4 x 2 inches - widely used for tea, snack packaging, and skincare singles
- 6 x 4 x 2 inches - suits skincare duos, wellness kits, and mid-size retail products
- 8 x 5 x 3 inches - ideal for bundled products, subscription box inserts, and gift collections
- 10 x 6 x 4 inches - for premium gift sets, multi-product bundles, and larger retail displays
If your product requires a unique footprint or height, share your internal dimensions and our team will engineer a custom dieline sized precisely to your product. Tolerances are tight because a snug sleeve fit is what makes this format feel premium.
Sustainability Commitment
Every custom kraft sleeve box produced by Teal Packaging is recyclable and compostable at end of life. Kraft paper breaks down readily in municipal composting systems, and the soy-based inks used across all our print runs are designed to be removed during standard paper recycling processes. Our FSC certification ensures that the forests supplying our paper are managed to protect biodiversity, water quality, and the rights of local communities.
For brands building an environmentally responsible product line, kraft sleeve packaging is a visible and credible choice. It signals authenticity without requiring elaborate eco-labelling because the material speaks for itself. Pair your sleeves with our custom soap boxes or custom candle boxes for a fully unified eco-packaging story across your product catalogue.
We also work with brands to minimise material waste through optimised blank nesting on press sheets, reducing off-cut volumes during production without compromising box integrity.
How to Order
Getting your custom kraft sleeve boxes into production is a simple four-step process:
- Step 1 - Request a Quote: Submit your dimensions, quantity, and design requirements through the quote form on our website. A member of our team will respond within one business day.
- Step 2 - Approve Your Design: Our design team will prepare a structural dieline and digital artwork proof for your review. Revisions are included and we will not proceed to print until you are fully satisfied.
- Step 3 - Confirm and Pay: Once the proof is approved, confirm your order and complete payment to trigger production scheduling.
- Step 4 - Production and Delivery: Orders are manufactured within 2 weeks and shipped free of charge to US, Canadian, UK, and Australian delivery addresses.
The minimum order quantity is 50 units per design. For multi-SKU orders or high-volume programs, contact our sales team for volume pricing and consolidated shipping options.