A Classic Format That Delivers Results
Custom kraft tuck top boxes are one of the most widely used packaging structures in retail, e-commerce, and specialty product markets. The tuck top and auto-lock base configuration makes them easy and fast to assemble, while the kraft material gives brands a natural, eco-friendly presentation that resonates with today's consumers. At Teal Packaging, we produce custom kraft tuck top boxes with a 2-week turnaround, a minimum order of 50 units, and free shipping to the US, Canada, UK, and Australia.
The tuck top is the workhorse of the packaging world because it is versatile, cost-effective, and easy to print. It works for cosmetics, supplements, food, candles, retail goods, and subscription box inserts. Free design support is included with every order, ensuring your boxes arrive looking exactly as intended.
Browse related kraft packaging options including our custom kraft boxes and custom retail boxes to find complementary formats for your full product range.
Materials and GSM Specifications
The tuck top box style works across a wide range of board weights, making it one of the most adaptable structures in custom packaging. Our custom kraft tuck top boxes are available in: For related packaging needs, explore our display boxes.
- 250 GSM Kraft Board: A lighter weight suited for small products, promotional packaging, and items with minimal weight. Assembles quickly and prints well with both matte and uncoated finishes.
- 300 GSM Kraft Board: The standard choice for most tuck top box applications. Provides solid structural integrity, holds its shape under retail stacking conditions, and gives excellent print results across all finishing techniques.
- 350 GSM Kraft Board: Recommended for products with more weight, premium retail lines, and boxes that need to maintain their form under extended display or shipping conditions.
- 400 GSM Kraft Board: A robust board for heavy items and high-end presentation packaging where rigidity and perceived quality are priorities.
All materials are FSC-certified, printed with soy-based inks, and fully recyclable and compostable at end of life. Our manufacturing partners apply strict quality standards to board sourcing and production to ensure consistent results across your full print run.
Customization Options
The flat, printable faces of a tuck top box make it one of the best formats for brand expression. Our kraft tuck top packaging customization options include:
- Printing: Full-colour CMYK printing or Pantone-matched spot colours for precise brand colour accuracy. Digital and offset printing are both available depending on quantity and design complexity.
- Finishes: Raw uncoated kraft for a natural look; matte lamination for a smooth, refined surface; gloss lamination for vivid colour and a reflective finish; soft-touch lamination for a premium tactile feel.
- Foil Stamping: Metallic foil in gold, silver, rose gold, or holographic finishes applied to logos, borders, and decorative elements.
- Embossing and Debossing: Raise or recess your logo or key design elements for a tactile effect that communicates quality.
- Spot UV Coating: High-gloss selective coating applied over specific design areas to create visual contrast and draw attention to key brand elements.
- Window Cutouts: Die-cut openings in the front or side panel, optionally covered with clear PET film, to display the product inside.
- Perforated Opening Strips: A built-in tear strip across the tuck top for tamper-evident packaging suitable for food and supplement products.
Free design support covers dieline creation, artwork proofing, and revision rounds before any production begins.
Available Sizes
Standard tuck top box sizes cover the most common product categories. Custom dimensions are available for non-standard products:
- 2 x 2 x 4 inches - small format for supplements, lip products, and single-use cosmetics
- 3 x 2 x 5 inches - suited for serums, mascara, and small retail health and beauty products
- 4 x 3 x 6 inches - a versatile mid-size for candles, skincare products, and wellness items
- 5 x 4 x 7 inches - popular for gift sets, mid-size food products, and bundled retail items
- 6 x 4 x 8 inches - larger format for multi-component products, apparel accessories, and tall retail goods
- 8 x 6 x 10 inches - a generous size for subscription box inserts, gift collections, and premium retail products
If your product requires a custom footprint, provide your internal dimensions and we will engineer a dieline that delivers a precise, snug fit without excess material.
Sustainability Commitment
Teal Packaging is committed to packaging that is responsible at every stage of its life cycle. Our custom kraft tuck top boxes are made from FSC-certified kraft paperboard with soy-based inks throughout. FSC certification verifies that our paper fibres come from forests managed to protect biodiversity, carbon sequestration, and the rights of forest-dependent communities.
At end of life, kraft paperboard tuck top boxes are accepted by standard paper recycling facilities and can be composted in home or municipal systems. For brands targeting zero-waste packaging, this format - especially in uncoated or matte finishes - is one of the cleanest options available in the market.
To build a complete eco-packaging line, pair your tuck top boxes with our custom candle boxes or custom cosmetic boxes, both available in FSC-certified kraft materials with the same sustainability credentials.
How to Order
Getting your custom kraft tuck top boxes designed, approved, and into production is a four-step process:
- Step 1 - Request a Quote: Fill out the quote form on our website with your box dimensions, quantity, finish preferences, and any design notes. We respond within one business day.
- Step 2 - Design and Proof: Our design team prepares a structural dieline and a full digital proof showing your artwork on the finished box. Revisions are included until you are fully satisfied.
- Step 3 - Confirm and Pay: Approve the proof, confirm your order, and complete payment. Your job enters the production queue immediately.
- Step 4 - Production and Shipping: Orders are manufactured within 2 weeks and shipped free to US, Canadian, UK, and Australian addresses.
Minimum order quantity is 50 units per design. Contact our team for volume pricing on larger programs and ongoing replenishment orders.