Custom Mailing Boxes
Ship your products in branded packaging that turns every delivery into a marketing moment. Custom mailing boxes from Teal Packaging are built for protection, designed for impressions, and ordered without minimums.
What Are Custom Mailing Boxes?
Custom mailing boxes are corrugated or rigid shipping containers printed with your brand's colors, logo. And messaging. Unlike plain brown boxes, they transform the unboxing experience into something customers remember and share. Whether you ship apparel, cosmetics, electronics. Or subscription boxes, a custom mailer tells your story before the customer even opens it.
At Teal Packaging, we produce custom mailing boxes for businesses of every size. From independent Etsy sellers shipping their first orders to established e-commerce brands fulfilling thousands of shipments per week, our boxes are built to perform at every scale.
Materials and Construction
Choosing the right material ensures your product arrives intact and your brand looks sharp. We offer several construction options:
Corrugated Cardboard
- Single-wall corrugated (3-ply): ideal for lightweight items under 20 lbs
- Double-wall corrugated (5-ply): heavy-duty protection for fragile or heavier products
- ECT-32 and ECT-44 grades available for standard and heavy-duty shipping requirements
- Recyclable and widely accepted by curbside recycling programs
Rigid Setup Boxes
- Chipboard construction with wrapped exterior paper
- Premium feel suited for luxury goods, gifts, and high-end retail
- Available in telescoping lid, magnetic closure, and shoulder styles
Kraft and White Clay-Coated Liners
- Kraft interior for a natural, earthy aesthetic
- White clay-coated liner for vivid, full-color interior printing
- Matte and gloss laminate finishing options available
Printing Options
Your brand deserves more than a stamped logo. Our printing capabilities include:
- Full-color CMYK digital printing for short and medium runs
- Flexographic printing for large-volume orders requiring consistent color
- Spot UV coating for selective gloss highlights on matte surfaces
- Foil stamping in gold, silver, rose gold, and custom colors
- Inside printing to create a full-surround branded experience
- Pantone color matching available on request
Available Sizes
We stock and custom-produce mailing boxes across a wide range of dimensions to suit any product category:
- Small: 6" x 4" x 2" to 8" x 6" x 4" for jewelry, accessories, and small cosmetics
- Medium: 10" x 8" x 4" to 12" x 10" x 6" for apparel, books, and candles
- Large: 14" x 12" x 6" to 18" x 14" x 8" for footwear, home goods, and subscription kits
- Extra Large: 20" x 16" x 8" and up for bulk shipments or oversized products
- Custom die-cut dimensions available for any product that falls outside standard sizing
Not sure what size you need? Our packaging specialists will help you find the right fit based on your product dimensions and shipping requirements. Visit our mailer boxes collection to browse standard templates or start a custom quote.
Who Needs Custom Mailing Boxes?
Custom mailing boxes serve a wide range of industries and use cases:
E-Commerce Retailers
- Direct-to-consumer brands shipping through Shopify, WooCommerce, or Amazon
- Sellers who want to reduce returns by improving product protection
- Businesses building brand equity through unboxing content on social media
Subscription Box Companies
- Monthly delivery services in beauty, food, fitness, and lifestyle verticals
- Companies that want each delivery to feel like a gift, not a shipment
Retail and Wholesale Brands
- Brands shipping to retail stockists who need shelf-ready packaging
- Wholesale distributors shipping mixed-SKU orders requiring durable outer cartons
Small Businesses and Startups
- Makers and artisans who want professional packaging without bulk commitments
- New brands testing packaging designs before scaling production
Why Order From Teal Packaging?
- No minimum order quantity: Order exactly what you need, whether that is 10 boxes or 10,000
- Free shipping: All orders ship free to any location in the contiguous United States
- Fast turnaround: Standard production in 7 to 10 business days with rush options available
- Free dieline templates: Download ready-to-use templates or submit your own artwork
- Free digital proof: Review a digital mockup before we run production
- Sustainable materials: FSC-certified paper stocks and eco-friendly inks available
Ready to upgrade your shipping experience? Explore our full range of options in our mailer boxes catalog or contact our team to discuss a custom solution tailored to your product and brand.
