Custom Printing Services for Packaging
Teal Packaging offers comprehensive custom printing services that transform plain packaging into branded marketing materials. We print full-color graphics, logos, product information, and promotional content on boxes, mailers, and retail packaging using multiple printing technologies optimized for quality and cost efficiency.
Printing Technologies
We use different printing methods based on order volume, quality requirements, and budget considerations. Digital printing suits runs of 100-500 units with quick turnaround and no plate costs. Offset printing provides superior quality for 500+ units with lower per-unit costs at volume. Flexographic printing serves corrugated packaging and very high volumes. Screen printing works for simple designs in limited colors on specific substrates.
Digital Printing Capabilities
Digital printing offers flexibility and speed for smaller custom runs. No printing plates required reduces setup costs and timeline. Full CMYK color reproduction with up to 1200 DPI resolution. Variable data printing allows customization of individual units. Quick turnaround from approved files to printed packaging. Ideal for testing designs, limited editions, or frequently changing graphics.
Offset Printing Quality
Offset lithography delivers highest print quality for packaging. Superior color accuracy and consistency across large runs. Pantone spot color matching for precise brand colors. High-resolution reproduction of photography and complex graphics. Cost-effective at volumes of 500+ units. Supports special inks including metallics and custom formulations.
Custom Printing Pricing
Printing costs for custom packaging (example: 6"x4"x3" box, full-color printing):
- 100 units: $2.25 per unit (digital printing)
- 500 units: $1.65 per unit (offset printing)
- 1,000 units: $1.35 per unit (offset printing)
- 2,500+ units: $1.05 per unit (offset printing)
Minimum order quantity: 100 units. Standard turnaround: 15-20 business days. Pricing includes setup, printing, and finishing. Additional colors or specialty inks may affect pricing.
Color Reproduction and Matching
Accurate color reproduction ensures brand consistency and visual impact. CMYK process printing reproduces full-color designs and photography. Pantone spot colors provide exact brand color matching. We create color proofs for approval before production. Calibrated printing ensures consistency across production runs and reorders.
Print File Requirements
High-quality printing requires properly prepared artwork files. Vector files (AI, EPS, PDF) preferred for logos and graphics. Raster images at 300 DPI minimum resolution. CMYK color mode (not RGB) for accurate color reproduction. Embedded fonts or outlined text prevents font substitution. Bleed areas extending 0.125" beyond trim lines. We provide templates and design specifications for each packaging type.
What We Can Print
Custom printing accommodates diverse content requirements:
- Company logos and brand marks
- Product photography and lifestyle imagery
- Product names, descriptions, and benefits
- Ingredient lists and nutritional information
- Barcodes and QR codes
- Regulatory warnings and instructions
- Marketing messages and promotional content
- Social media handles and website URLs
Specialty Printing Techniques
Beyond standard printing, specialty techniques add visual interest and premium appeal:
- Metallic inks in gold, silver, copper, or custom metallics
- Fluorescent inks for vibrant, attention-grabbing colors
- White ink on kraft or dark substrates for contrast
- Invisible UV-reactive inks for security or surprise effects
- Thermochromic inks that change color with temperature
Specialty inks increase costs but create significant differentiation and perceived value.
Finishing Options
Printed packaging can include various finishing treatments. Gloss coating provides shiny, vibrant appearance and moisture resistance. Matte coating offers sophisticated, non-reflective finish. Soft-touch lamination creates velvety texture. Spot UV adds glossy highlights on matte backgrounds. These finishes protect printing while enhancing visual and tactile appeal.
Industries Using Custom Printed Packaging
- E-commerce creating branded unboxing experiences
- Retail products requiring shelf differentiation
- Food and beverage communicating product benefits
- Cosmetics and beauty establishing premium positioning
- Electronics showcasing product features
- Subscription boxes building cohesive brand identity
Proofing and Quality Control
We provide proofs at multiple stages ensuring print accuracy. Digital proofs show layout and general color. Physical printed samples on actual substrate demonstrate true appearance. Press checks allow inspection during production for critical projects. Final quality control verifies print registration, color consistency, and overall quality before shipment.
Sustainable Printing Practices
Our printing processes incorporate environmental considerations. Soy-based and vegetable-based inks reduce petroleum content. Water-based coatings eliminate VOC emissions. Efficient printing minimizes waste and energy consumption. Recyclable substrates ensure end-of-life sustainability. Sustainable printing maintains quality while reducing environmental impact.
Need custom printing for your packaging? Request a printing quote with your artwork and specifications. Explore our logo printing services, offset printing capabilities, and brand identity packaging solutions.