Paper Packaging Solutions
Teal Packaging manufactures custom paper packaging using paperboard, corrugated cardboard, and specialty papers for diverse applications from retail product boxes to shipping containers. Paper packaging offers sustainability, printability, and versatility across industries and product categories.
Types of Paper Packaging
We produce multiple paper packaging formats serving different functional needs:
- Folding cartons: paperboard boxes for retail products
- Corrugated boxes: shipping and protective packaging
- Rigid setup boxes: premium presentation packaging
- Kraft mailers: e-commerce shipping boxes
- Paper bags and pouches: alternative to plastic packaging
- Inserts and dividers: product organization and protection
Paperboard Specifications
Paperboard thickness and composition vary by application. Standard caliper ranges from 12pt to 28pt (0.012" to 0.028"). SBS (Solid Bleached Sulfate) provides bright white surface for premium printing. CUK (Coated Unbleached Kraft) offers natural aesthetic with printability. Recycled paperboard supports sustainability while maintaining strength. Material selection depends on product weight, protection needs, and brand positioning.
Corrugated Cardboard Options
Corrugated packaging uses fluted paper between liner sheets for strength and cushioning. E-flute (1/16" thick): thin profile for retail-ready boxes. B-flute (1/8" thick): balance of strength and thickness for most applications. C-flute (3/16" thick): maximum protection for heavy or fragile products. Single-wall, double-wall, and triple-wall constructions accommodate varying weight and protection requirements.
Paper Packaging Pricing
Custom paper packaging costs (example: 7"x5"x3" folding carton, 18pt paperboard):
- 100 units: $1.95 per unit
- 500 units: $1.45 per unit
- 1,000 units: $1.15 per unit
- 2,500+ units: $0.88 per unit
Minimum order quantity: 100 units. Standard turnaround: 15-20 business days. Pricing varies with dimensions, material grade, printing requirements, and finishing options.
Sustainability of Paper Packaging
Paper packaging offers inherent environmental advantages. Renewable resource from managed forests or recycled sources. Widely recyclable through established municipal recycling programs. Biodegradable when not coated with synthetic materials. Lower carbon footprint than plastic alternatives. Recycled content options reduce virgin fiber consumption. FSC certification ensures responsible forestry practices.
Printing on Paper Packaging
Paper substrates accept diverse printing methods exceptionally well. Offset printing produces high-quality graphics and photography. Digital printing allows short runs and variable data. Flexographic printing serves corrugated and high-volume applications. Water-based and soy-based inks support sustainability. Coated papers provide vibrant color reproduction; uncoated papers create natural, organic aesthetics.
Paper Packaging Applications
- Food products: bakery items, snacks, cereals, dry goods
- Cosmetics and skincare: product boxes and gift sets
- E-commerce: shipping boxes and branded mailers
- Retail products: shelf-ready packaging across categories
- Pharmaceuticals: medicine and supplement packaging
- Electronics: component packaging and product boxes
- Apparel: garment boxes and tissue paper
Specialty Paper Options
Beyond standard paperboard, specialty papers create unique packaging effects. Kraft paper: natural brown appearance popular for organic and artisanal brands. Textured papers: linen, canvas, or embossed surfaces add tactile dimension. Metallic papers: integrated shimmer without separate foiling. Colored papers: solid colors throughout material depth. Coated papers: glossy or matte surfaces optimized for printing quality.
Structural Design Capabilities
Paper packaging accommodates diverse structural designs. Straight tuck cartons for efficient manufacturing and assembly. Reverse tuck for premium appearance and secure closure. Auto-lock bottom boxes for quick assembly. Sleeve and tray designs for gift packaging. Windowed boxes with die-cut openings. Custom shapes and dimensions precisely fitted to products.
Protective Features
Paper packaging protects products through structural design and material properties. Corrugated fluting absorbs impacts and compression. Interior dividers prevent product movement and collision. Foam or paper inserts cushion fragile items. Moisture-resistant coatings protect against humidity and light splashes. Proper sizing prevents products from shifting during transit.
Paper vs Plastic Packaging
Paper packaging offers advantages over plastic alternatives. Better sustainability profile with recycled content and recyclability. Consumer preference for paper in sustainability-focused markets. Superior printability for branding and graphics. Perception of quality and premium positioning. Regulatory advantage as plastic regulations increase. Paper works for most products except those requiring extreme moisture barriers.
Working with Paper Packaging
We provide comprehensive support for paper packaging projects. Material selection guidance based on product requirements. Structural design services creating optimal box configurations. Graphic design incorporating brand elements and information. Prototyping for design validation and testing. Production management ensuring quality and timeline adherence.
Exploring paper packaging for your products? Request a quote with your specifications. Learn about our eco-friendly packaging using recycled paper and custom box options in diverse paper materials.
