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custom clamshell packaging

★★★★★ 4.8 (142 reviews)
No
MOQ
7d
Production
Free
Shipping
FSC
Certified

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Try a Sample Kit

3-5 samples shipped free. $50 credited on first order.

Buy Sample Kit - $50

Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

7 business days

Shipping

Free to US, CA, UK, AU

Protect and Display Your Products with Custom Clamshell Packaging

Clamshell packaging gives your products a secure, professional presentation that customers can see and touch before buying. The hinged design opens smoothly, holds items firmly in place, and closes with a satisfying snap. Whether you sell electronics, food items, cosmetics, or retail goods, this format combines visibility with protection in a way few other packaging styles can match.

Teal Packaging produces custom clamshell packaging in any size or shape your product requires. Every order includes full-color CMYK printing, so your branding covers the entire surface with crisp, vibrant detail.

Design Options That Fit Your Brand

Your clamshell can be as simple or detailed as your product demands. Choose from a range of finishing options to create the right look and feel:

  • Matte or gloss lamination for a smooth, polished exterior
  • Spot UV coating to highlight logos, text, or specific design elements
  • Embossing and debossing for tactile brand details
  • Custom inserts and trays to hold products securely during shipping and display
  • Window cutouts with clear PET film so customers can see the product inside

Our free design support team works with you from concept to final artwork. Send us your logo and ideas, and we handle the rest. No design experience needed.

Sustainable Materials Built for Performance

Every clamshell we produce uses responsibly sourced cardstock. You can choose from corrugated board, rigid chipboard, or kraft paperboard depending on the level of protection and presentation your product needs. All materials are recyclable and many are biodegradable, helping your brand meet growing consumer demand for eco-conscious packaging.

For food service applications, we offer grease-resistant coatings and food-safe liners that keep contents fresh without relying on excessive plastic. Kraft options give a natural, earthy look that resonates with environmentally aware shoppers.

Structural integrity matters just as much as appearance. Our clamshells are die-cut with precision so the hinge folds cleanly, the closure stays shut during transit, and the overall form holds its shape on store shelves.

Real Applications Across Industries

This packaging format works across a surprisingly wide range of products and industries:

  • Electronics brands use clamshells with custom foam inserts to ship earbuds, chargers, and accessories safely
  • Bakeries and meal prep companies choose food-grade versions for pastries, cookies, and single-serve portions
  • Cosmetics brands package eyeshadow palettes, skincare sets, and gift bundles in printed clamshells that double as retail displays
  • Cannabis companies rely on child-resistant clamshell designs for compliant, branded product packaging
  • Subscription box services use the hinged format to create an unboxing experience that feels premium without inflating costs

The clear visibility factor makes this format especially effective for retail environments where customers browse shelves and make quick buying decisions based on what they can see.

Why Small Businesses Choose Teal Packaging

Most packaging suppliers require bulk orders that leave small businesses stuck with thousands of units they may never use. We removed that barrier entirely. There is no minimum order quantity, so you can start with exactly the amount you need and reorder as your business grows.

Every order ships free to the US, Canada, UK, and Australia. Production takes 14 days from artwork approval, giving you a reliable timeline you can plan around. And because our design team works with you at no extra charge, you get packaging that looks like it came from a big-budget brand without the big-budget cost.

Request a free quote to get started with your custom clamshell project. Have questions about materials, sizes, or finishing options? Contact our team and we will walk you through every detail.

How to Order custom clamshell packaging

Ordering custom custom clamshell packaging is simple:

  • Submit a quote request with your dimensions, quantity, and design references
  • Receive pricing within 4 hours
  • Send your artwork or work with our design team (free dieline + 2 revision rounds)
  • Approve the digital proof and production begins
  • Ships free in 7 business days
Common Questions

Frequently Asked Questions

Answers about custom clamshell packaging, materials, lead times, and ordering.

There is no minimum order quantity at Teal Packaging. Pricing improves at higher quantities.

Standard production takes 7 business days after proof approval. Rush production (5-7 days) is available at an upcharge. Free shipping adds 2-5 days.

Fully custom dimensions at no extra charge. Common sizes from 4x4x2 to 18x12x8 inches. Submit your required dimensions with your quote request.

Full-color CMYK, Pantone spot colors, white ink on kraft. Finishing: matte/gloss lamination, spot UV, embossing, debossing, and foil stamping.

Yes. All board is sourced from FSC-certified mills. Printing uses soy-based inks. Certifications available on request.

Yes. Every order ships free to the United States, Canada, United Kingdom, and Australia. There is no minimum order value for free shipping. Standard transit time is 3 to 5 business days for domestic US and 5 to 10 days for international.

Yes. We offer single-unit samples so you can check the material, print quality, and dimensions before committing to a full production run. Sample orders follow the same 7-day production schedule and ship free.

We offer kraft paperboard in 300 to 400 gsm weights, white SBS (solid bleached sulfate) board in 14pt and 18pt, corrugated board in E-flute and B-flute for shipping protection, and rigid chipboard in 1.5mm to 2.5mm for luxury packaging. All materials are FSC-certified.

Yes. Every order includes free dieline creation and artwork review. Send us your logo and brand colors, and our design team will create a print-ready layout. We provide a digital proof for your approval before production starts. No design fees or hidden charges.

Why Order custom clamshell packaging from Teal Packaging?

Teal Packaging produces custom custom clamshell packaging with no minimum order quantity. Every box is printed on FSC-certified materials using soy-based inks. We include free dieline design, artwork review, and a digital proof with every order so your packaging looks exactly right before production begins.

Standard production takes 7 business days. All orders ship free to the United States, Canada, United Kingdom, and Australia. From 25 sample units to 25,000 production runs, you get the same premium materials, printing quality, and attention to detail.

Ready to Order custom clamshell packaging?

Get a quote within 4 hours. Free dieline and design setup included. Ships free to US, CA, UK, and AU.

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