Custom Die Cut Sleeve Boxes are paperboard sleeves cut to a precise outline that slides over an inner tray, made for brands that want a tactile reveal and a clean shelf presence. Each one is custom-printed in full color to match your product and identity.
A die-cut profile lets you add a shaped window or notch so the product peeks through before the box is even opened, which helps a buyer recognize what they are getting at a glance. The two-piece slide format also makes unboxing feel deliberate without adding assembly time on your end. Subscription brands and gift-set sellers use these to turn a routine open into a moment people remember.
Materials & Specifications
- Material: SBS white or kraft paperboard sleeve, 300-400gsm
- Construction: die-cut sleeve wrap over an inner tray
- Printing: full-color CMYK, inside and outside
- Finishing: matte or gloss lamination, soft-touch lamination, spot UV, foil stamp, emboss or deboss, optional die-cut window
- FSC-certified paper available on request
Best Used For
- Subscription and welcome kits that need a branded first impression
- Gift sets and curated bundles
- Cosmetics, candles, and small consumer goods
- Limited editions where a shaped cutout shows off the product
Printing & Finishing
Start with full-color CMYK on a matte or gloss base, then add soft-touch lamination for a velvet feel, spot UV to make a logo catch the light, or foil and emboss for a raised metallic mark. A custom die-cut window frames the product itself.
Why Order from Teal
We are a US-based custom packaging manufacturer with a 50-unit minimum on standard sleeves, free design help, and free US shipping. Choose 5-day rush or 7-business-day standard production, print in full-color CMYK, and add an FSC-certified paper option. Order a free sample kit (just $19.99 shipping, credited to your first order).
FAQ
What's the minimum order quantity? The minimum is 50 units for standard die-cut sleeve boxes; 100+ applies only to specialty rigid builds.
How long is production? Standard production runs 7 business days, with a 5-day rush available.
Can I get a sample? Yes. The free sample kit ships for just $19.99, credited to your first order.
Request a free quote and we'll get back to you within 4 business hours.
How to Order Custom Die Cut Sleeve Boxes
Ordering custom die cut sleeve boxes is simple:
- Submit a quote request with your dimensions, quantity, and design references
- Receive quote guidance within one business day
- Send your artwork or work with our design team (free dieline + 2 revision rounds)
- Approve the digital proof and production begins
- Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
