Fitness Boxes are custom-printed paperboard cartons for supplement scoops, resistance bands, recovery tools, apparel, and trainer-branded starter kits - made for gyms, fitness brands, and direct-to-consumer wellness companies. We print them in full color so your packaging matches the energy of the product inside.
A folding carton with a clean tuck closure protects mixed-size contents and gives you panels for usage instructions, macros, or a workout QR code without a separate insert. For a launch bundle or a retail apparel SKU, that means one printed box does the storage, the shipping presentation, and the brand pitch at once.
Materials & Specifications
- Material: SBS white or kraft paperboard, 300-400gsm
- Style: reverse-tuck-end or auto-bottom folding carton
- Printing: full-color CMYK, inside and outside
- Finishing: matte or gloss lamination; spot UV; foil; emboss/deboss; optional window cutout
- Sustainability: FSC-certified paper option
Best Used For
- Supplement, protein, and recovery product packaging
- Gym and trainer-branded starter or welcome kits
- Fitness apparel and accessory retail boxes
- Subscription and challenge bundles
Printing & Finishing
A gloss laminate keeps bold brand colors bright under gym lighting, while spot UV over a matte base adds contrast on a logo. Foil and emboss work well for premium trainer lines, and a window cutout lets buyers see the product before they open it.
Why Order from Teal
We are a US-based custom packaging manufacturer with a 50-unit minimum on Fitness Boxes, free design help, and free US shipping. Run full-color CMYK, pick 7-business-day standard production or a 5-day rush, and add an FSC-certified paper option. The free sample kit ships for just $19.99, credited to your first order.
FAQ
What's the minimum order quantity? You can order from 50 units. The 100-plus minimum applies only to specialty rigid boxes, not these cartons.
How long is production? Standard production is 7 business days, and a 5-day rush is available when your timeline is tight.
Can I get a sample? Yes. The free sample kit (just $19.99 shipping) ships so you can check print and stock, and we credit it to your first order.
Request a free quote and we'll get back to you within 4 business hours.
How to Order Fitness Boxes
Ordering custom fitness boxes is simple:
- Submit a quote request with your dimensions, quantity, and design references
- Receive quote guidance within one business day
- Send your artwork or work with our design team (free dieline + 2 revision rounds)
- Approve the digital proof and production begins
- Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days

