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Fitness Boxes

4.7 (80 reviews)
Daniel K. 4.5/5
Exactly what we needed - clean print and the boxes arrived on time.
Emily C. 4.3/5
Sturdy boxes, accurate colors, and the low minimum was perfect for our launch.
Custom packaging planning Starting from $0.44/unit on bulk orders

Compare materials, review artwork, and approve a digital proof for custom fitness boxes before production.

Low
MOQ
7d
Production
Free
Shipping
FSC
Options

Request a Custom Quote

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✓ No commitment ✓ Free dieline ✓ Reply in 24h

Try a Sample Kit

3-5 samples, free kit. $19.99 shipping credited on first order.

Free Sample Kit - $19.99 Shipping

Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

7 business days

Shipping

Free shipping included

Fitness Boxes are custom-printed paperboard cartons for supplement scoops, resistance bands, recovery tools, apparel, and trainer-branded starter kits - made for gyms, fitness brands, and direct-to-consumer wellness companies. We print them in full color so your packaging matches the energy of the product inside.

A folding carton with a clean tuck closure protects mixed-size contents and gives you panels for usage instructions, macros, or a workout QR code without a separate insert. For a launch bundle or a retail apparel SKU, that means one printed box does the storage, the shipping presentation, and the brand pitch at once.

Materials & Specifications

  • Material: SBS white or kraft paperboard, 300-400gsm
  • Style: reverse-tuck-end or auto-bottom folding carton
  • Printing: full-color CMYK, inside and outside
  • Finishing: matte or gloss lamination; spot UV; foil; emboss/deboss; optional window cutout
  • Sustainability: FSC-certified paper option

Best Used For

  • Supplement, protein, and recovery product packaging
  • Gym and trainer-branded starter or welcome kits
  • Fitness apparel and accessory retail boxes
  • Subscription and challenge bundles

Printing & Finishing

A gloss laminate keeps bold brand colors bright under gym lighting, while spot UV over a matte base adds contrast on a logo. Foil and emboss work well for premium trainer lines, and a window cutout lets buyers see the product before they open it.

Why Order from Teal

We are a US-based custom packaging manufacturer with a 50-unit minimum on Fitness Boxes, free design help, and free US shipping. Run full-color CMYK, pick 7-business-day standard production or a 5-day rush, and add an FSC-certified paper option. The free sample kit ships for just $19.99, credited to your first order.

FAQ

What's the minimum order quantity? You can order from 50 units. The 100-plus minimum applies only to specialty rigid boxes, not these cartons.

How long is production? Standard production is 7 business days, and a 5-day rush is available when your timeline is tight.

Can I get a sample? Yes. The free sample kit (just $19.99 shipping) ships so you can check print and stock, and we credit it to your first order.

Request a free quote and we'll get back to you within 4 business hours.

How to Order Fitness Boxes

Ordering custom fitness boxes is simple:

  • Submit a quote request with your dimensions, quantity, and design references
  • Receive quote guidance within one business day
  • Send your artwork or work with our design team (free dieline + 2 revision rounds)
  • Approve the digital proof and production begins
  • Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
Common Questions

Frequently Asked Questions

Answers about fitness boxes, materials, lead times, and ordering.

Most standard custom box projects start around 50 units. Specialty structures, regulated categories, and some material choices may start at 100+ units.

Standard production takes 7 business days after proof approval. Complex or high-volume orders may require 10-14 business days. Shipping time depends on destination.

Fully custom dimensions at no extra charge. Common sizes from 4x4x2 to 18x12x8 inches. Submit your required dimensions with your quote request.

Full-color CMYK, Pantone spot colors, white ink on kraft. Finishing: matte/gloss lamination, spot UV, embossing, debossing, and foil stamping.

FSC-certified paper options, recyclable materials, and soy or water-based ink options are available by specification. See the certifications and materials page for claim scope.

Yes. Free shipping is included on every Teal order. Delivery timeline, carrier/service level, and destination requirements are confirmed during quoting.

Yes. Use the sample kit to check materials, finishes, print quality, and sizing before committing to a full production run.

We offer kraft paperboard in 300 to 400 gsm weights, white SBS (solid bleached sulfate) board in 14pt and 18pt, corrugated board in E-flute and B-flute for shipping protection, and rigid chipboard in 1.5mm to 2.5mm for luxury packaging. FSC-certified and recyclable options depend on the selected board and finish.

Yes. Every order includes free dieline creation and artwork review. Send us your logo and brand colors, and our design team will create a print-ready layout. We provide a digital proof for your approval before production starts. No design fees or hidden charges.

Why Order Fitness Boxes from Teal Packaging?

Teal Packaging produces custom fitness boxes with low order minimums, material guidance, dieline support, artwork review, and a digital proof before production begins.

Standard production takes 7 business days after proof approval, while complex or high-volume orders may require 10-14 business days. FSC-certified paper options, recyclable materials, specialty finishes, and free shipping are scoped on the certifications and materials page.

Before requesting a quote, use the box size and dimensional weight calculator or the eco-friendly packaging material selector to narrow sizing and material choices.

Ready to Order Fitness Boxes?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

Get a Quote

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Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

USA

(224) 546-8325
44288 Fremont Blvd,
Fremont, CA 94538, USA

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 564246684
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit