Mailer Gift Boxes are die-cut corrugated boxes that ship and present in one piece - custom-printed for ecommerce brands that want the package to look as good on the doorstep as the product inside.
One-piece corrugated construction folds with interlocking flaps and needs no tape, so packing is fast and the seam stays clean. Print the inside as well as the outside and the box becomes part of the unboxing moment customers film and share. Subscription brands and online retailers use these to send a branded experience that survives the trip.
Materials & Specifications
- Material: corrugated board (E-flute for lighter items, B or C-flute for heavier)
- Construction: die-cut one-piece mailer with interlocking flaps, no tape
- Printing: full-color CMYK, inside and outside
- Finishing options: matte or gloss lamination, custom inserts and partitions
- FSC option: available
Best Used For
- Ecommerce and direct-to-consumer shipments
- Subscription boxes and curated gift sets
- Apparel, home goods, and small electronics
- Promotional and seasonal sends
Printing & Finishing
Full-color CMYK covers the outer panels and the inside walls for a printed reveal. Matte or gloss lamination protects the surface in transit, and a custom insert or partition keeps multiple items from shifting. These upgrades stay within the corrugated format, so they hold up to handling.
Why Order from Teal
We are a US-based custom packaging manufacturer with a 50-unit minimum on Mailer Gift Boxes. Get free design help, free US shipping, and a choice of 5-day rush or 7-business-day standard production. Print in full-color CMYK with an FSC paper option, and Order a free sample kit (just $19.99 shipping, credited to your first order).
FAQ
What's the minimum order quantity? The standard minimum is 50 units.
How long is production? Standard production runs 7 business days, with a 5-day rush available.
Can I get a sample? Yes. Order a free sample kit for $19.99 shipping and we credit it to your first order.
Are these recyclable? Corrugated board is recyclable, and an FSC-certified paper option is available.
Request a free quote and we'll get back to you within 4 business hours.
How to Order Mailer Gift Boxes
Ordering custom mailer gift boxes is simple:
- Submit a quote request with your dimensions, quantity, and design references
- Receive quote guidance within one business day
- Send your artwork or work with our design team (free dieline + 2 revision rounds)
- Approve the digital proof and production begins
- Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days



