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Custom Booklet Box

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Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

7 business days

Shipping

Free shipping included

Custom Booklet Boxes for Your Brand

Custom booklet boxes are the packaging solution that does double duty. They hold your product securely while telling your brand story in full detail. Whether you are packaging cosmetics, electronics, subscription items. Or specialty food products, a booklet box gives you the premium presentation your customers expect and the marketing real estate your business needs.

At Teal Packaging, we manufacture custom booklet boxes built to your exact specifications. From the outer shell to the inner tray, every element is printed, cut. And assembled to match your brand identity. And because we believe great packaging should be accessible to every business, we offer free shipping on every order with low custom-production minimums required.

What Is a Booklet Box?

A booklet box, sometimes called a sleeve box or drawer box, features a rigid outer sleeve that slides over an inner tray. The two-piece construction creates a satisfying unboxing experience and offers more surface area for printing than a standard folding carton. The sleeve wraps around the tray on all sides, giving you six printable panels to work with.

This format is a favorite in luxury retail, subscription boxes, and gift packaging because it feels substantial in the hand, opens smoothly, and photographs beautifully for social media and e-commerce listings.

Materials We Use

We source materials that balance durability, print quality, and sustainability. Your booklet box can be built from:

  • Rigid chipboard wrapped in coated paper for a high-end, department-store finish
  • SBS (solid bleached sulfate) paperboard for vivid full-color printing on a bright white base
  • Kraft paperboard for an earthy, natural aesthetic popular in organic and artisan brands
  • Recycled paperboard for brands with sustainability commitments and eco-conscious customers
  • Corrugated insert layers inside the tray for added protection of fragile or high-value items

FSC-certified paper options are available by specification options available, and our inks are water-based and safe for food-adjacent packaging applications.

Sizes and Dimensions

Booklet boxes are fully custom, meaning we manufacture to the exact dimensions your product requires. Common configurations include:

  • Small (2 x 2 x 1 inch) for jewelry, USB drives, and small cosmetic items
  • Medium (4 x 4 x 2 inch) for candles, skincare sets, and tech accessories
  • Large (8 x 6 x 2 inch) for books, flat electronics, stationery sets, and gift collections
  • Extra Large (12 x 9 x 3 inch) for subscription boxes, multi-item sets, and corporate gifts

Have an odd-sized product? Send us your measurements and we will build a die line from scratch at no extra charge. Custom dimensions are our standard, not an upgrade.

Printing and Finishing Options

The sleeve of a booklet box is a billboard for your brand. We support a full range of print and finish options:

  • CMYK offset and digital printing for photographic-quality artwork
  • Spot UV coating to make logos or design elements pop against a matte background
  • Soft-touch lamination for a velvety, premium tactile feel
  • Foil stamping in gold, silver, rose gold, and custom colors
  • Embossing and debossing for dimensional brand marks and logos
  • Gloss or matte lamination for the outer sleeve
  • Custom interior printing on the tray lining for a full branded unboxing

Who Needs Custom Booklet Boxes

Our booklet boxes are popular across a wide range of industries. You might be the right fit if you are:

  • A cosmetics or skincare brand launching a new product line or gift set
  • An electronics company packaging headphones, smart devices, or accessories
  • A subscription box operator looking for a memorable monthly delivery experience
  • A corporate gifting company creating branded gift sets for clients or employees
  • A small batch artisan selling candles, chocolates, or specialty foods at premium price points
  • A publisher or stationery brand packaging books, journals, or pen sets
  • An apparel brand boxing up shirts, scarves, or accessories for retail or e-commerce

Free Shipping and Low Custom-Production Minimums

Every order from Teal Packaging ships free, no matter the size. We also have low custom-production minimums. Which means you can order a small run to test a new design, launch a seasonal variant. Or fulfill a single wholesale order without committing to thousands of units you do not yet need.

This flexibility is especially valuable for growing brands. Start small, validate your packaging with real customers, and scale up when you are ready. We grow with you.

Pair with Mailer Boxes for Complete Fulfillment

Many of our customers use booklet boxes as the inner product packaging and a durable custom mailer box for outer shipping protection. This two-layer approach keeps your product safe in transit while delivering a consistent branded experience from the outside of the shipment to the moment your customer opens the product inside.

Our mailer boxes are available in the same custom dimensions and finish options, making it easy to create a cohesive packaging system across both layers.

Get Your Custom Booklet Box Quote

Ready to elevate your product packaging? Upload your artwork, enter your dimensions. And get a quote in minutes. Our packaging specialists are available to help you choose the right materials, finishes. And construction for your product and budget. Free shipping. Low custom-production minimums. Built to your brand.

Common Questions

Frequently Asked Questions

Answers about custom booklet box, materials, lead times, and ordering.

Most standard custom box projects start around 50 units. Specialty structures, regulated categories, and some material choices may start at 100+ units.

Standard production takes 7 business days after proof approval. Complex or high-volume orders may require 10-14 business days.

Full-color CMYK, Pantone spot colors, white ink on kraft. Finishes include matte/gloss lamination, spot UV, foil stamping, embossing.

Yes. Free shipping is included on every Teal order. Delivery timeline, carrier/service level, and destination requirements are confirmed during quoting.

FSC-certified paper options, recyclable materials, and soy or water-based ink options are available by specification. See the certifications and materials page for claim scope.

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Further Reading

custom booklet-printing
booklet boxes
custom booklet boxes

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Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

USA

(224) 546-8325
44288 Fremont Blvd,
Fremont, CA 94538, USA

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 564246684
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit