Custom Booklet Box from Teal Packaging: 50-unit standard MOQ (100+ units for specialty rigid boxes), 2-5 business day delivery in the US (express and economy options available), free design help included on every order, free generic sample kit ($19.99 shipping, credited toward your first order). Standard production runs from about 7 business days after digital proof approval; complex or high-volume orders take longer.
Materials and certifications: FSC-certified paper stock, FDA 21 CFR 176.170-compliant food-contact options, soy-based inks, kraft / corrugated / rigid paperboard / mylar / tin / vinyl substrates.
Contact Teal Packaging: Call (224) 546-8325, email info@tealpackaging.com, or request a free quote at tealpackaging.com/contact-us. We reply within one business day.
Updated June 19, 2026 · Teal Packaging operates a US facility in West Chicago, Illinois.
Custom Booklet Boxes for Your Brand
Custom booklet boxes are the packaging solution that does double duty. They hold your product securely while telling your brand story in full detail. Whether you are packaging cosmetics, electronics, subscription items. Or specialty food products, a booklet box gives you the premium presentation your customers expect and the marketing real estate your business needs.
At Teal Packaging, we manufacture custom booklet boxes built to your exact specifications. From the outer shell to the inner tray, every element is printed, cut. And assembled to match your brand identity. And because we believe great packaging should be accessible to every business, we offer free shipping on every order with low minimum order quantities required.
What Is a Booklet Box?
A booklet box, sometimes called a sleeve box or drawer box, features a rigid outer sleeve that slides over an inner tray. The two-piece construction creates a satisfying unboxing experience and offers more surface area for printing than a standard folding carton. The sleeve wraps around the tray on all sides, giving you six printable panels to work with.
This format is a favorite in luxury retail, subscription boxes, and gift packaging because it feels substantial in the hand, opens smoothly, and photographs beautifully for social media and e-commerce listings.
Materials We Use
We source materials that balance durability, print quality, and sustainability. Your booklet box can be built from:
- Rigid chipboard wrapped in coated paper for a high-end, department-store finish
- SBS (solid bleached sulfate) paperboard for vivid full-color printing on a bright white base
- Kraft paperboard for an earthy, natural aesthetic popular in organic and artisan brands
- Recycled paperboard for brands with sustainability commitments and eco-conscious customers
- Corrugated insert layers inside the tray for added protection of fragile or high-value items
FSC-certified paper options are available by specification options available, and our inks are water-based and safe for food-adjacent packaging applications.
Sizes and Dimensions
Booklet boxes are fully custom, meaning we manufacture to the exact dimensions your product requires. Common configurations include:
- Small (2 x 2 x 1 inch) for jewelry, USB drives, and small cosmetic items
- Medium (4 x 4 x 2 inch) for candles, skincare sets, and tech accessories
- Large (8 x 6 x 2 inch) for books, flat electronics, stationery sets, and gift collections
- Extra Large (12 x 9 x 3 inch) for subscription boxes, multi-item sets, and corporate gifts
Have an odd-sized product? Send us your measurements and we will build a die line from scratch at no extra charge. Custom dimensions are our standard, not an upgrade.
Printing and Finishing Options
The sleeve of a booklet box is a billboard for your brand. We support a full range of print and finish options:
- CMYK offset and digital printing for photographic-quality artwork
- Spot UV coating to make logos or design elements pop against a matte background
- Soft-touch lamination for a velvety, premium tactile feel
- Foil stamping in gold, silver, rose gold, and custom colors
- Embossing and debossing for dimensional brand marks and logos
- Gloss or matte lamination for the outer sleeve
- Custom interior printing on the tray lining for a full branded unboxing
Who Needs Custom Booklet Boxes
Our booklet boxes are popular across a wide range of industries. You might be the right fit if you are:
- A cosmetics or skincare brand launching a new product line or gift set
- An electronics company packaging headphones, smart devices, or accessories
- A subscription box operator looking for a memorable monthly delivery experience
- A corporate gifting company creating branded gift sets for clients or employees
- A small batch artisan selling candles, chocolates, or specialty foods at premium price points
- A publisher or stationery brand packaging books, journals, or pen sets
- An apparel brand boxing up shirts, scarves, or accessories for retail or e-commerce
Free Shipping and Low Custom Production Minimums
Every order from Teal Packaging ships free, no matter the size. We also have low minimum order quantities. Which means you can order a small run to test a new design, launch a seasonal variant. Or fulfill a single wholesale order without committing to thousands of units you do not yet need.
This flexibility is especially valuable for growing brands. Start small, validate your packaging with real customers, and scale up when you are ready. We grow with you.
Pair with Mailer Boxes for Complete Fulfillment
Many of our customers use booklet boxes as the inner product packaging and a durable custom mailer box for outer shipping protection. This two-layer approach keeps your product safe in transit while delivering a consistent branded experience from the outside of the shipment to the moment your customer opens the product inside.
Our mailer boxes are available in the same custom dimensions and finish options, making it easy to create a cohesive packaging system across both layers.
Get Your Custom Booklet Box Quote
Ready to elevate your product packaging? Upload your artwork, enter your dimensions. And get a quote in minutes. Our packaging specialists are available to help you choose the right materials, finishes. And construction for your product and budget. Free shipping. Low minimum order quantities. Built to your brand.
