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Custom Box Printing

Custom packaging planning

Compare materials, review artwork, and approve a digital proof for custom box printing before production.

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Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

7 business days

Shipping

Free shipping included

Custom Box Printing

Your packaging is the first physical thing a customer touches. Custom box printing turns that moment into a brand experience. At Teal Packaging, we print directly onto corrugated and rigid boxes so your logo, colors, and messaging land exactly as designed. No generic brown boxes. No stickers peeling off in transit. Just clean, professional packaging that looks like it belongs on a retail shelf.

What Is Custom Box Printing?

Custom box printing applies your artwork directly to the box material using digital or flexographic printing methods. Unlike labels or tape, printed packaging integrates your brand into the structure itself. The result is cohesive, polished, and far more memorable than plain kraft alternatives.

We support full-color printing across the exterior and interior of your boxes. Whether you need a single pantone color on a minimalist design or a full photographic print that covers every panel, our printing capabilities handle both with precision.

Materials We Print On

Different products call for different box materials. We offer custom printing across a range of substrates so you can match the packaging to the product inside.

  • E-flute corrugated: Lightweight, printable surface, ideal for subscription boxes and retail shipping
  • B-flute corrugated: More cushion and rigidity, great for heavier products like electronics or glassware
  • Rigid chipboard: Premium unboxing feel, used for luxury goods, cosmetics, and jewelry
  • White-coated corrugated: High-brightness surface for vivid color reproduction and photo-quality prints
  • Kraft natural corrugated: Earthy, sustainable look with spot-color or full-color printing options

All materials are sourced from FSC-certified mills. If your brand has sustainability goals, we can match your specs with recycled content corrugated or biodegradable coatings.

Available Sizes

We manufacture custom printed boxes across a wide size range to fit virtually any product category. Standard size options include:

  • Small: 4 x 4 x 2 inches up to 6 x 6 x 4 inches (ideal for candles, skincare, small accessories)
  • Medium: 8 x 6 x 4 inches up to 12 x 10 x 6 inches (apparel, books, bundled gifts)
  • Large: 14 x 12 x 8 inches up to 20 x 16 x 12 inches (shoes, housewares, multi-item kits)
  • Custom dimensions: Any size outside these ranges is available with a custom die

If you already have a product that ships in a standard mailer, check our mailer boxes for a pre-engineered format that works with custom printing and ships flat for storage savings.

Who Needs Custom Box Printing

Custom printed boxes solve a specific problem: you need packaging that represents your brand accurately, not just holds your product safely. The businesses that benefit most include:

E-commerce Brands

When your product ships in a plain brown box, the unboxing moment is neutral at best. Custom printing makes that moment intentional. Customers share it. They remember it. It sets up the review they leave and the referral they give.

Subscription Box Companies

Your box is part of the product. Subscribers are paying for the experience as much as the items inside. Printed boxes reinforce the value of the membership and give people a reason to post on social media.

Retail Brands Going Direct

If you sell on Amazon or through distributors but want to build a direct channel, custom printed boxes are essential to differentiating the DTC experience from the retail shelf version.

Corporate Gifting and Events

Branded boxes for client gifts, product launches, or event swag communicate professionalism. Logo-printed boxes signal that the contents inside were chosen deliberately.

Specialty Food and Beverage

Regulations aside, food packaging has to work hard on a crowded shelf. Vivid printing on food-safe corrugated helps products stand out in grocery, farmers markets, and specialty retail.

Print Specifications

  • Printing method: Digital (short runs) and flexographic (high volume)
  • Color options: CMYK full color, PMS spot colors, or white ink on kraft
  • Finish options: Matte aqueous, gloss aqueous, soft-touch laminate, spot UV
  • Artwork format: AI, EPS, or high-resolution PDF at 300 DPI minimum
  • Proof options: Digital proof included, physical sample available on request

Free Shipping, Low Custom Production Minimums

Every order includes free shipping, regardless of order size. We do not require a minimum order quantity, which means you can order exactly what you need whether that is 50 boxes for a product launch or 10,000 boxes for a seasonal campaign.

This matters most to brands that are testing new packaging designs, launching new SKUs, or managing variable demand. You are not forced to over-order to hit a threshold. Order what makes sense for your business right now.

Get Started

Upload your artwork, select your material and size, and request a quote through our configurator. Our packaging specialists review every order before it goes to production. If something looks off in your file, we flag it before printing starts so you do not waste time or money on a reprint.

For products that ship frequently and need a reliable, protective format, browse our mailer boxes as a complement to your printed box lineup. Many brands use both: mailer boxes for direct shipments and custom printed rigid boxes for retail or gifting.

Production Checklist

How to Plan Custom Box Printing

Use this page to brief Teal before quoting. The strongest custom box printing requests include structure, size, artwork stage, material target, quantity, ship-to country, and any compliance or retail display needs.

1. Confirm structure and fit

Share the packed product size, preferred box style, insert needs, and whether the package ships directly or sits on a retail shelf. If you are unsure, Teal can suggest a mailer, folding carton, sleeve, rigid setup box, tray, or insert direction.

2. Choose board and finish

Match the material to weight, shipping risk, shelf life, and brand feel. Common choices include kraft, SBS, corrugated, rigid board, recycled paperboard, matte lamination, gloss lamination, foil, embossing, debossing, and spot UV.

3. Prepare artwork and proofing

Upload logos, dielines, color references, barcodes, warnings, ingredient panels, or compliance copy before proofing. Teal checks print placement, bleed, safe zones, panel orientation, and finishing details before production starts.

4. Lock quantity and timeline

Quote accuracy improves when you include target quantity, launch date, shipping destination, and rush requirements. Standard production can begin after proof approval, and sample kits help compare materials before a larger custom order.

For faster pricing, include photos of your current packaging, competitor references, retail display rules, shipping carton requirements, and any sustainability goals. Teal can quote the closest production-ready option first, then refine dielines, inserts, coatings, print coverage, and carton strength after your team reviews the proof.

Common Questions

Frequently Asked Questions

Answers about custom box printing, materials, lead times, and ordering.

Most standard custom box projects start around 50 units. Specialty structures, regulated categories, and some material choices may start at 100+ units.

Standard production takes 7 business days after proof approval. Complex or high-volume orders may require 10-14 business days.

Full-color CMYK, Pantone spot colors, white ink on kraft. Finishes include matte/gloss lamination, spot UV, foil stamping, embossing.

Yes. Free shipping is included on every Teal order. Delivery timeline, carrier/service level, and destination requirements are confirmed during quoting.

FSC-certified paper options, recyclable materials, and soy or water-based ink options are available by specification. See the certifications and materials page for claim scope.

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Further Reading

offset vs digital printing for packaging
Custom Printing
Offset Printing

Plan Sizing and Materials

Before requesting a quote, use the box size and dimensional weight calculator to estimate billable weight and the eco-friendly packaging material selector to narrow kraft, SBS, corrugated, rigid board, and molded fiber options.

Ready to Order Custom Box Printing?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

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Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

USA

(224) 546-8325
44288 Fremont Blvd,
Fremont, CA 94538, USA

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 564246684
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit