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Custom Clothing Packaging

Custom packaging planning

Compare materials, review artwork, and approve a digital proof for custom clothing packaging before production.

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Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

7 business days

Shipping

Free shipping included

Custom Clothing Packaging

Your clothing deserves packaging that makes the right first impression. Custom clothing packaging from Teal Packaging gives apparel brands, boutiques, and online retailers the professional presentation their products need. Whether you are shipping direct to customers or stocking retail shelves, the right packaging protects your garments and reinforces your brand identity from the moment your customer opens the box.

What Is Custom Clothing Packaging?

Custom clothing packaging refers to boxes, mailers, and bags designed specifically to hold, protect, and present apparel items. Unlike generic brown boxes, custom clothing packaging is built to match the dimensions of folded garments, prevent wrinkles and shifting during transit, and communicate your brand values the moment it arrives at the door.

At Teal Packaging, we produce fully customized packaging that carries your logo, colors, and messaging. Each box or mailer is sized to your specifications so your clothes arrive looking exactly as they left your warehouse.

Materials We Use

We work with a range of materials to match different apparel product types, shipping requirements, and brand aesthetics:

  • Corrugated cardboard: The go-to choice for direct-to-consumer apparel shipments. Available in single-wall and double-wall thickness to handle everything from lightweight t-shirts to heavier outerwear.
  • Rigid chipboard: A premium option suited for luxury apparel and gift sets. Rigid boxes create an unboxing experience that customers remember and share.
  • Kraft paperboard: An eco-friendly, natural-looking material that resonates with sustainability-focused apparel brands. Works well for folded garments, accessories, and seasonal collections.
  • Poly mailers with custom print: Lightweight and water-resistant, poly mailers are ideal for soft goods like leggings, socks, and swimwear. We print your branding directly on the outer surface.
  • Recycled content boards: For brands committed to sustainable packaging, we offer boxes made from post-consumer recycled material without compromising print quality or structural integrity.

Available Sizes

Clothing comes in a huge range of forms, from a folded pocket square to a full winter coat. Our custom clothing packaging is available in the following standard size ranges, with fully custom dimensions available on request:

  • Small apparel boxes: 6 x 4 x 2 inches to 10 x 8 x 3 inches. Best for socks, underwear, belts, and small accessories.
  • Medium apparel boxes: 12 x 9 x 4 inches to 16 x 12 x 5 inches. Ideal for folded t-shirts, blouses, shorts, and light knitwear.
  • Large apparel boxes: 18 x 14 x 6 inches to 24 x 18 x 8 inches. Suited for jeans, hoodies, dresses, and multiple-item orders.
  • XL and oversize boxes: Custom dimensions available for coats, suits, formal wear, and bundled gift sets.
  • Flat mailers: Slim profile options for single garments shipped flat, reducing dimensional weight and shipping costs.

All sizes are available with custom print inside and outside, magnetic closures, tissue paper inserts, ribbon pulls, and other finishing options to elevate your unboxing experience.

Who Needs Custom Clothing Packaging

If you are selling or shipping apparel in any volume, purpose-built packaging pays for itself in brand perception and reduced returns. The following businesses benefit most from custom clothing packaging:

  • Direct-to-consumer apparel brands: Build brand loyalty with every shipment. Customers who receive well-packaged orders are more likely to reorder and leave positive reviews.
  • Boutique retailers: Differentiate in-store purchases with packaging that carries your branding home with the customer.
  • Subscription box services: Monthly clothing subscription boxes require consistent, attractive packaging that matches the anticipation of the unboxing moment.
  • Fashion resellers and thrift brands: Clean, branded packaging elevates secondhand goods and signals professionalism to buyers.
  • Corporate gifting and uniform suppliers: Companies ordering branded employee gifts or uniforms need clean presentation that reinforces the occasion.
  • Marketplaces and Etsy sellers: Handmade and independent clothing sellers benefit from inexpensive custom packaging that sets them apart from competitors.

Why Order Custom Clothing Packaging from Teal

Teal Packaging makes custom packaging accessible to apparel businesses of all sizes. Here is what sets us apart:

  • Free shipping on all orders to the contiguous United States. No surprise freight costs eating into your margins.
  • Low minimum order quantities. Order exactly what you need, whether that is 50 boxes for a product launch or 5,000 for a seasonal restock.
  • Full-color custom printing on all sides with Pantone color matching available for brand accuracy.
  • Fast production turnaround with rush options for time-sensitive campaigns and restocks.
  • Dedicated design support to help you get artwork print-ready at no additional charge.
  • Sustainable material options including FSC-certified boards and soy-based inks.

Pair Clothing Boxes with Mailer Boxes

Many apparel brands use a combination of rigid or corrugated clothing boxes for retail display and custom mailer boxes for online orders. Mailer boxes are self-locking, easy to pack, and ship flat to save storage space. They are an ideal secondary packaging option for e-commerce clothing brands that want a premium look without the cost of a rigid setup box.

Browse our mailer box options to see how they complement a complete apparel packaging line.

Request a Quote Today

Ready to upgrade your clothing packaging? Fill out our quote form with your dimensions, quantity, and design requirements. Our team will respond within one business day with pricing and recommendations tailored to your product and budget. With free shipping and low minimum order quantities, there has never been a better time to invest in packaging that works as hard as your brand does.

Production Checklist

How to Plan Custom Clothing Packaging

Use this page to brief Teal before quoting. The strongest custom clothing packaging requests include structure, size, artwork stage, material target, quantity, ship-to country, and any compliance or retail display needs.

1. Confirm structure and fit

Share the packed product size, preferred box style, insert needs, and whether the package ships directly or sits on a retail shelf. If you are unsure, Teal can suggest a mailer, folding carton, sleeve, rigid setup box, tray, or insert direction.

2. Choose board and finish

Match the material to weight, shipping risk, shelf life, and brand feel. Common choices include kraft, SBS, corrugated, rigid board, recycled paperboard, matte lamination, gloss lamination, foil, embossing, debossing, and spot UV.

3. Prepare artwork and proofing

Upload logos, dielines, color references, barcodes, warnings, ingredient panels, or compliance copy before proofing. Teal checks print placement, bleed, safe zones, panel orientation, and finishing details before production starts.

4. Lock quantity and timeline

Quote accuracy improves when you include target quantity, launch date, shipping destination, and rush requirements. Standard production can begin after proof approval, and sample kits help compare materials before a larger custom order.

For faster pricing, include photos of your current packaging, competitor references, retail display rules, shipping carton requirements, and any sustainability goals. Teal can quote the closest production-ready option first, then refine dielines, inserts, coatings, print coverage, and carton strength after your team reviews the proof.

Common Questions

Frequently Asked Questions

Answers about custom clothing packaging, materials, lead times, and ordering.

Most standard custom box projects start around 50 units. Specialty structures, regulated categories, and some material choices may start at 100+ units.

Standard production takes 7 business days after proof approval. Complex or high-volume orders may require 10-14 business days.

Full-color CMYK, Pantone spot colors, white ink on kraft. Finishes include matte/gloss lamination, spot UV, foil stamping, embossing.

Yes. Free shipping is included on every Teal order. Delivery timeline, carrier/service level, and destination requirements are confirmed during quoting.

FSC-certified paper options, recyclable materials, and soy or water-based ink options are available by specification. See the certifications and materials page for claim scope.

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Further Reading

clothing brand packaging
clothing boxes
Custom Clothing Boxes

Plan Sizing and Materials

Before requesting a quote, use the box size and dimensional weight calculator to estimate billable weight and the eco-friendly packaging material selector to narrow kraft, SBS, corrugated, rigid board, and molded fiber options.

Ready to Order Custom Clothing Packaging?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

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Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

USA

(224) 546-8325
44288 Fremont Blvd,
Fremont, CA 94538, USA

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 564246684
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit