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Custom Cone Sleeves

Custom packaging planning

Compare materials, review artwork, and approve a digital proof for custom cone sleeves before production.

Low
MOQ
7d
Production
Free
Shipping
FSC
Options

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Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

7 business days

Shipping

Free shipping included

Introduction

Custom cone sleeves provide an essential packaging solution for ice cream and frozen yogurt shops seeking to enhance brand visibility and improve customer experience. These sleeves wrap around cone products, providing better grip for customers while serving as a canvas for brand messaging. Teal Packaging specializes in custom cone sleeves that combine practical functionality with effective brand promotion.

Cone sleeves serve multiple important purposes: they provide thermal protection, prevent messy drips from reaching customers' hands, and create prominent branding opportunities. A well-designed cone sleeve turns a simple ice cream purchase into a memorable brand experience. Our manufacturing partners produce sleeves with precise dimensions that fit various cone sizes perfectly.

At Teal Packaging, we understand that food service packaging must balance aesthetics with functionality and food safety. Our custom cone sleeves are manufactured using food-safe materials and printing processes. With minimum order of just 50 units, 2-week turnaround, and free design support, creating professional cone sleeves has never been more accessible.

Materials and Specifications

Custom cone sleeves are manufactured using food-safe paperboard selected for its print quality and functional properties. We source materials that meet FDA requirements for direct food contact, ensuring safety for all ice cream and frozen dessert applications. The appropriate material is selected based on sleeve size and printing requirements.

  • 40 lb Paperboard: Standard weight suitable for most cone sleeve applications
  • 50 lb Paperboard: Enhanced durability for larger cones and premium brands
  • 60 lb Paperboard: Premium grade for luxury presentation
  • Kraft Paperboard: Natural, rustic appearance for artisanal brands
  • PE-Coated Paperboard: Moisture resistance for extended cold contact
  • Recycled Paperboard: Eco-friendly option for sustainable brands

Our custom cone sleeves feature excellent print receptivity and moisture resistance, ensuring vibrant designs that maintain quality throughout the serving experience. All materials are available with FSC-certified paper options by specification where available.

Customization Options

Custom cone sleeves offer excellent opportunities for brand promotion in high-traffic food service environments. Every cone served becomes a mobile advertisement when featuring your logo, colors, and messaging. Our printing capabilities ensure vibrant, long-lasting results that capture customer attention.

We offer offset printing for large production runs and digital printing for smaller quantities and custom designs. Color options include full CMYK process printing and Pantone color matching for precise brand color reproduction. Finishing options include matte varnish for subtle elegance, gloss varnish for vibrant shine, and spot varnish for added dimension.

Additional customization includes embossing for tactile effects, special inks including metallics and fluorescents, and perforated designs for easy sharing promotions. Our design team will guide you through available options to create custom cone sleeves that maximize brand impact.

Available Sizes in Inches

Our custom cone sleeves are available in sizes designed to accommodate various ice cream cone types and sizes. Each size provides optimal coverage and branding area while ensuring proper fit. Dimensions listed represent the sleeve dimensions when wrapped around the cone.

  • Small (Kids): 4 x 2.5, 4.5 x 2.75 inches
  • Medium (Standard): 5 x 3, 5.5 x 3.25 inches
  • Large (Large): 6 x 3.5, 6.5 x 3.75 inches
  • Extra Large (Waffle): 7 x 4, 7.5 x 4.5 inches
  • Custom Sizes: Any dimension available

Our team can recommend appropriate sleeve sizes based on your specific cone dimensions. We ensure proper fit for optimal product protection and branding area.

Sustainability Commitment

Teal Packaging is committed to sustainability across all product categories, including this packaging. We use FSC-certified paper options from responsibly managed forests and offer recycled material options for brands prioritizing environmental responsibility. All our packaging is available with recyclable options by specification and compostable at end of life.

Our manufacturing partners use soy-based inks exclusively, which are derived from renewable resources and produce fewer harmful emissions compared to traditional petroleum-based printing inks. These eco-friendly inks maintain vibrant color quality while supporting environmental sustainability. By choosing this packaging from Teal Packaging, you align your brand with responsible packaging practices.

We continue to develop new sustainable packaging solutions that reduce environmental impact while maintaining the quality and functionality that food service businesses require. Our commitment to sustainability helps your brand meet consumer expectations for environmentally conscious products.

How to Order

Ordering custom cone sleeves from Teal Packaging is designed to be straightforward and efficient. Our process begins with a consultation to understand your cone dimensions, quantity requirements, design preferences, and budget considerations. We then provide detailed quotes and design proofs for your review.

Our free design support team assists with artwork preparation, ensuring designs are optimized for the cone sleeve format and printing requirements. We provide digital proofs for approval before production begins. Once approved, production is completed within our standard 2-week turnaround time.

We offer free shipping included on every order with order tracking provided. Our minimum order quantity of 50 units makes professional cone sleeves accessible for businesses at every stage, from small ice cream shops to large restaurant chains. Contact us today to start your project.

Production Checklist

How to Plan Custom Cone Sleeves

Use this page to brief Teal before quoting. The strongest custom cone sleeves requests include structure, size, artwork stage, material target, quantity, ship-to country, and any compliance or retail display needs.

1. Confirm structure and fit

Share the packed product size, preferred box style, insert needs, and whether the package ships directly or sits on a retail shelf. If you are unsure, Teal can suggest a mailer, folding carton, sleeve, rigid setup box, tray, or insert direction.

2. Choose board and finish

Match the material to weight, shipping risk, shelf life, and brand feel. Common choices include kraft, SBS, corrugated, rigid board, recycled paperboard, matte lamination, gloss lamination, foil, embossing, debossing, and spot UV.

3. Prepare artwork and proofing

Upload logos, dielines, color references, barcodes, warnings, ingredient panels, or compliance copy before proofing. Teal checks print placement, bleed, safe zones, panel orientation, and finishing details before production starts.

4. Lock quantity and timeline

Quote accuracy improves when you include target quantity, launch date, shipping destination, and rush requirements. Standard production can begin after proof approval, and sample kits help compare materials before a larger custom order.

For faster pricing, include photos of your current packaging, competitor references, retail display rules, shipping carton requirements, and any sustainability goals. Teal can quote the closest production-ready option first, then refine dielines, inserts, coatings, print coverage, and carton strength after your team reviews the proof.

Common Questions

Frequently Asked Questions

Answers about custom cone sleeves, materials, lead times, and ordering.

Our MOQ is 100 units for all custom packaging products.

Standard turnaround is 15-20 business days from design approval.

Yes, US shipping options confirmed during quoting.

Yes, prototype samples start at $150 per unit.

We offer corrugated, rigid paperboard, kraft, art paper, and eco-friendly options, including FSC-certified paper options and recycled material options by specification.

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Further Reading

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Plan Sizing and Materials

Before requesting a quote, use the box size and dimensional weight calculator to estimate billable weight and the eco-friendly packaging material selector to narrow kraft, SBS, corrugated, rigid board, and molded fiber options.

Ready to Order Custom Cone Sleeves?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

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Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

USA

(224) 546-8325
44288 Fremont Blvd,
Fremont, CA 94538, USA

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 564246684
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit