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Custom Delivery Boxes

Custom packaging planning

Compare materials, review artwork, and approve a digital proof for custom delivery boxes before production.

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Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

7 business days

Shipping

Free shipping included

Custom Delivery Boxes

Your product deserves packaging that works as hard as you do. Custom delivery boxes from Teal Packaging combine durability, branding power. And reliable protection to get your items where they need to go in perfect condition. Whether you ship locally or across the country, we have the right box for every order.

What Are Custom Delivery Boxes?

Custom delivery boxes are corrugated or rigid shipping containers printed and sized to match your brand and product dimensions. Unlike generic brown boxes, these boxes carry your logo, colors and messaging from warehouse to doorstep. They serve double duty as a protective shipping vessel and a brand touchpoint at the moment your customer opens their order.

Materials and Construction

We offer delivery boxes in several material grades to match your shipping needs and budget:

  • Single-wall corrugated (ECT-32): Lightweight and cost-effective, ideal for items under 20 lbs with minimal fragility risk
  • Double-wall corrugated (ECT-48): Superior stacking strength and crush resistance for heavier or fragile products
  • White corrugated: Clean printing surface for vibrant full-color branding with the same structural integrity as kraft board
  • Recycled kraft board: Sustainable option made from post-consumer recycled content, great for eco-conscious brands
  • Rigid chipboard: Premium unboxing experience for luxury goods, subscription boxes, and high-ticket items

All materials are sourced from certified suppliers and tested to meet ISTA and ASTM shipping standards. Your boxes arrive flat-packed for easy storage and quick assembly on your packing line.

Available Sizes

We stock and custom-produce delivery boxes across a wide size range. Common dimensions include:

  • Small: 6 x 4 x 2 inches to 8 x 6 x 4 inches, perfect for accessories, cosmetics, and small electronics
  • Medium: 10 x 8 x 4 inches to 14 x 10 x 6 inches, the most popular range for apparel, shoes, and bundled products
  • Large: 16 x 12 x 8 inches to 24 x 18 x 12 inches, suited for home goods, multi-item orders, and subscription kits
  • Custom dimensions: We cut boxes to your exact specifications, including irregular shapes and tall or flat profiles

Not sure what size you need? Our packaging team reviews your product dimensions and recommends the right fit to minimize void fill costs and reduce dimensional weight charges from carriers.

Printing and Branding Options

Your delivery box is the first physical touchpoint your customer has with your brand. We offer several print methods to match your design goals:

  • Flexographic printing: High-speed, cost-effective option for one to three color designs on large runs
  • Digital printing: Full-color photographic quality with no plate costs, ideal for short runs and seasonal designs
  • Offset lithography: The premium option for crisp fine detail and Pantone color matching on high-volume orders
  • Interior printing: Add branding, messages, or artwork inside the box for a memorable unboxing moment

Finishes include matte lamination, gloss lamination, soft-touch coating, spot UV, and embossing. These treatments protect your print and elevate the perceived value of every shipment.

Who Needs Custom Delivery Boxes

Custom delivery boxes serve a wide range of businesses shipping physical products:

  • E-commerce brands that want branded packaging to stand out in the unboxing experience and reduce return rates from damage
  • Subscription box companies that ship monthly curated products and need a consistent, recognizable outer box
  • Retail stores moving to direct-to-consumer shipping channels and maintaining brand consistency across all customer touchpoints
  • Food and beverage businesses that ship non-perishables, snack assortments, or gift collections to customers
  • Electronics and tech brands requiring secure, reinforced boxes that protect high-value items during transit
  • Apparel and fashion labels wanting packaging that reflects the premium nature of their products from the moment it arrives

If you ship products to customers, custom delivery boxes replace generic packaging with something that works for your brand rather than against it.

Why Choose Teal Packaging

Teal Packaging makes custom delivery boxes accessible for businesses of every size. We operate with low minimum order quantities, so you can start with a small batch to test a new design before scaling up. Every order ships free to your door, with no hidden freight charges eating into your margins.

Our team handles the full process from structural design to final print, including dieline creation and press proofs. We also offer custom mailer boxes if your shipping workflow calls for a self-locking design without tape.

  • Low minimum order quantities on all custom delivery boxes
  • Free shipping on every order, no exceptions
  • Turnaround times starting at 10 business days for standard orders
  • Rush production available for time-sensitive launches
  • Dedicated account managers for ongoing packaging programs
  • Recyclable and compostable material options available on request

Get Started Today

Request a quote for your custom delivery boxes and get a response within one business day. Upload your artwork or start from scratch with our in-house design team. We work with brands at every stage, from first-time shippers to established operations looking to refresh their packaging program.

Production Checklist

How to Plan Custom Delivery Boxes

Use this page to brief Teal before quoting. The strongest custom delivery boxes requests include structure, size, artwork stage, material target, quantity, ship-to country, and any compliance or retail display needs.

1. Confirm structure and fit

Share the packed product size, preferred box style, insert needs, and whether the package ships directly or sits on a retail shelf. If you are unsure, Teal can suggest a mailer, folding carton, sleeve, rigid setup box, tray, or insert direction.

2. Choose board and finish

Match the material to weight, shipping risk, shelf life, and brand feel. Common choices include kraft, SBS, corrugated, rigid board, recycled paperboard, matte lamination, gloss lamination, foil, embossing, debossing, and spot UV.

3. Prepare artwork and proofing

Upload logos, dielines, color references, barcodes, warnings, ingredient panels, or compliance copy before proofing. Teal checks print placement, bleed, safe zones, panel orientation, and finishing details before production starts.

4. Lock quantity and timeline

Quote accuracy improves when you include target quantity, launch date, shipping destination, and rush requirements. Standard production can begin after proof approval, and sample kits help compare materials before a larger custom order.

For faster pricing, include photos of your current packaging, competitor references, retail display rules, shipping carton requirements, and any sustainability goals. Teal can quote the closest production-ready option first, then refine dielines, inserts, coatings, print coverage, and carton strength after your team reviews the proof.

Common Questions

Frequently Asked Questions

Answers about custom delivery boxes, materials, lead times, and ordering.

Most standard custom box projects start around 50 units. Specialty structures, regulated categories, and some material choices may start at 100+ units.

Standard production takes 7 business days after proof approval. Complex or high-volume orders may require 10-14 business days.

Full-color CMYK, Pantone spot colors, white ink on kraft. Finishes include matte/gloss lamination, spot UV, foil stamping, embossing.

Yes. Free shipping is included on every Teal order. Delivery timeline, carrier/service level, and destination requirements are confirmed during quoting.

FSC-certified paper options, recyclable materials, and soy or water-based ink options are available by specification. See the certifications and materials page for claim scope.

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Further Reading

Custom E Commerce Delivery Box
Custom Plain Delivery Box
custom box delivery

Plan Sizing and Materials

Before requesting a quote, use the box size and dimensional weight calculator to estimate billable weight and the eco-friendly packaging material selector to narrow kraft, SBS, corrugated, rigid board, and molded fiber options.

Ready to Order Custom Delivery Boxes?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

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Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

USA

(224) 546-8325
44288 Fremont Blvd,
Fremont, CA 94538, USA

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 564246684
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit