Teal Packaging is a US manufacturer of made-to-order custom printed packaging, but custom paper inserts are not listed as a standalone product category in its cited range. Buyers needing branded packaging systems can use Teal Packaging for custom mailer boxes, folding cartons, rigid/setup gift boxes, shipping and product boxes, drawer boxes, shopping bags, paper bags, pouches, tins, and mylar bags. Most products start at a 50-unit minimum, every order includes free design help and free US shipping, and production is about 7 business days after proof approval.
Custom Paper Inserts from Teal Packaging: 50-unit standard MOQ (100+ units for specialty rigid boxes), 2-5 business day delivery in the US (express and economy options available), free design help included on every order, free generic sample kit ($19.99 shipping, credited toward your first order). Standard production runs from about 7 business days after digital proof approval; complex or high-volume orders take longer.
Materials and certifications: FSC-certified paper stock, FDA 21 CFR 176.170-compliant food-contact options, soy-based inks, kraft / corrugated / rigid paperboard / mylar / tin / vinyl substrates.
Contact Teal Packaging: Call (224) 546-8325, email info@tealpackaging.com, or request a free quote at tealpackaging.com/contact-us. We reply within one business day.
Updated June 20, 2026 · Teal Packaging operates a US facility in West Chicago, Illinois.
Elevate Your Packaging with Custom Paper Inserts
Custom paper inserts transform ordinary packaging into an extraordinary brand experience. Whether you need protective cushioning, elegant product presentation, or informational messaging, custom paper inserts add functionality and visual appeal that elevates every unboxing moment. At Teal Packaging, we help businesses create paper inserts that secure products during shipping, communicate brand values, and delight customers from the moment they open the package.
Our custom paper inserts serve multiple purposes across diverse industries. Cosmetics brands use them to separate delicate bottles and create structured presentation. E-commerce retailers rely on paper inserts to protect fragile items while reducing plastic bubble wrap. Subscription box companies incorporate branded inserts that share product information, usage instructions, or personal messages. No matter your industry, paper inserts provide an eco-friendly packaging solution that combines practicality with premium presentation.
Working with trusted manufacturing partners, Teal Packaging delivers custom paper inserts with a minimum order quantity of just 50 units.
Every order free shipping is included on every Teal order. Delivery details are confirmed during quoting, with a fast 2-week turnaround time.
Our complimentary design support ensures your paper inserts align perfectly with your packaging strategy and brand aesthetic.
Materials and Paper Weight Specifications
Selecting the right paper weight for your custom paper inserts depends on the protection level and presentation style you want to achieve.
We offer options ranging from 150 gsm cardstock for lightweight separation to 350 gsm board for maximum rigidity and protection. The 200 gsm cardstock provides an ideal balance for most applications, offering enough structure to support products while remaining easy to fold and insert into packaging.
Corrugated paper inserts use fluted construction similar to shipping boxes, providing superior cushioning for fragile items. These inserts excel at absorbing impact during transit, protecting glass bottles, electronics, and breakable products. The air channels within corrugated material create a buffer zone that prevents product movement and reduces damage rates significantly compared to loose-fill packaging materials.
- 150 gsm cardstock: Lightweight separators and informational inserts for clothing, accessories, and non-fragile items
- 200 gsm cardstock: Standard weight for product dividers, layered presentation, and protective wrapping
- 250 gsm cardstock: Heavy-duty option for structural support and premium unboxing experiences
- 350 gsm board: Maximum rigidity for protective cradles and luxury product presentation
- Corrugated paper: Superior cushioning for fragile items requiring impact protection
All paper materials used in our custom paper inserts carry FSC certification, ensuring they come from responsibly managed forests. Natural kraft finishes offer an organic, eco-friendly aesthetic, while white or colored cardstocks provide clean backgrounds for vibrant printing.
Our manufacturing partners can also source specialty materials including metallic finishes, textured papers, and recycled content options to match your specific brand requirements.
Customization Options That Enhance Brand Experience
Transform functional paper inserts into powerful brand touchpoints with our comprehensive customization capabilities. We print using eco-friendly soy-based inks that produce crisp text and vivid colors while maintaining environmental responsibility. bespoke paper inserts can feature your logo, product information, care instructions, thank-you messages, promotional offers, or QR codes linking to digital content.
Die-cutting capabilities allow us to create paper inserts in virtually any shape imaginable. Standard rectangular inserts work well for simple separation and messaging, while custom die-cut shapes can cradle products perfectly, create visual interest, or reinforce brand identity. Popular options include circular inserts for jar products, curved designs that nestle cosmetic bottles, and geometric patterns that add dimensional interest to flat packaging.
Printing options extend beyond basic one-color designs. Full-color digital printing brings photographs, gradients, and complex graphics to life with exceptional detail. Foil stamping adds metallic accents that catch light and draw attention to key design elements like logos or taglines. Embossing creates raised textures that engage the sense of touch, transforming paper inserts into tactile brand experiences that customers remember.
For businesses seeking packaging cohesion, coordinate your these boxes with our cosmetic boxes, gift boxes, or mailer boxes. Matching color schemes, typography, and design elements across all packaging components creates a unified brand presence that reinforces professionalism and attention to detail.
Available Sizes and Configurations
Custom paper inserts come in standard sizes that fit popular packaging dimensions, with full customization available to match your exact specifications. All measurements below are listed in inches (width x depth or diameter).
- Small cards: 3 x 5 inches - Perfect for thank-you notes, care instructions, or promotional inserts
- Standard inserts: 5 x 7 inches - Versatile size for product information and brand messaging
- Medium dividers: 8 x 10 inches - Ideal for separating products in subscription boxes and gift sets
- Large protective inserts: 10 x 12 inches - Provides substantial cushioning for fragile items
- Custom die-cuts: Any shape or size to perfectly cradle your specific products
Layered insert systems combine multiple pieces to create compartmentalized packaging structures. This approach works exceptionally well for gift sets, cosmetic collections, and multi-product shipments where each item requires individual protection and presentation.
Our design team can engineer stacked insert configurations that maximize space efficiency while creating an impressive unboxing sequence.
Folding styles include bi-fold, tri-fold, and accordion folds that allow larger inserts to fit compact packaging while unfolding to reveal messaging or instructions. These dimensional inserts add interactive elements to the unboxing experience, encouraging customers to engage with your brand story. Scored fold lines ensure clean, professional creases that fold and unfold repeatedly without cracking or deteriorating.
When planning paper inserts, consider how they interact with your primary packaging.
Our team can create templates matching your rigid boxes, subscription boxes, or other containers, ensuring perfect fit and optimal product protection from the first design iteration.
Sustainability Through Thoughtful Paper Choices
Replacing plastic packaging materials with branded paper inserts represents a meaningful step toward environmental responsibility. Paper inserts are available with recyclable options by specification through standard curbside programs, making it easy for customers to dispose of packaging sustainably. Unlike foam peanuts or bubble wrap that persist in landfills indefinitely, paper-based protective inserts biodegrade naturally, returning to the earth without leaving harmful residues.
Our FSC-certified paper options guarantee that every custom paper insert supports responsible forest management practices. This certification provides traceability from forest to finished product, giving you transparency about the environmental impact of your packaging choices. Many businesses highlight this certification on their packaging, turning sustainability into a competitive advantage that resonates with eco-conscious consumers.
The soy-based inks used in our printing process offer environmental benefits beyond the paper itself. Derived from renewable soybeans rather than petroleum, these inks produce lower emissions during manufacturing and break down more readily during the recycling process. The rich color saturation achieved with soy inks matches or exceeds conventional printing while aligning with your sustainability values.
For maximum environmental impact, consider specifying paper inserts made from post-consumer recycled content. These materials give new life to previously used paper products, reducing demand for virgin materials and decreasing overall environmental footprint. Recycled content options maintain the durability and print quality you need while demonstrating commitment to circular economy principles. Pair these eco-friendly inserts with our kraft boxes and corrugated boxes for completely sustainable packaging solutions.
How to Order Your Custom Paper Inserts
Starting your custom paper insert project with Teal Packaging is simple and collaborative. Contact our team through tealpackaging.com with information about your packaging needs, including product dimensions, desired protection level, and any design concepts you want to explore. We provide complimentary design consultation to help refine your vision and ensure your inserts deliver both functional and aesthetic value.
Our minimum order quantity of just 50 units makes this packaging accessible for businesses at any scale. Whether you're launching a new product line, creating limited-edition gift sets, or establishing packaging standards for ongoing production, the low MOQ allows you to invest in custom solutions without excessive inventory commitments. Many clients order multiple insert variations to test customer response before standardizing on their preferred design.
After you approve design mockups, production begins with our trusted manufacturing partners. The standard 2-week turnaround ensures you receive personalized paper inserts quickly, allowing you to maintain lean inventory while meeting customer demand. free shipping included on every order eliminates surprise logistics costs and simplifies the budgeting process for your packaging program.
Consider bundling your packaging with complementary packaging elements like our soap boxes or candle boxes for complete product presentation systems.
Our team can coordinate timing and design elements across multiple packaging components, ensuring everything arrives together and creates a cohesive brand experience.
