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Custom packaging planning

Compare materials, review artwork, and approve a digital proof for custom postcards before production.

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Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

7 business days

Shipping

Free shipping included

Eye-Catching Custom Postcards for Marketing and Communication

In an increasingly digital world, physical mail stands out. Custom postcards offer:

  • Businesses a tangible way to connect with customers
  • Promote products
  • Announce events
  • Build brand recognition. Whether you're launching a direct mail campaign
  • Sending appointment reminders
  • Or creating promotional materials for trade shows
  • Custom postcards deliver your message in a format people notice
  • Remember

At Teal Packaging, we produce custom postcards that combine professional printing quality with durable materials.

Our manufacturing partners create postcards that withstand postal handling while showcasing your design with vibrant colors and sharp details. With a minimum order quantity of just 50 units and a two-week turnaround time, even small businesses can leverage the power of physical mail marketing.

Unlike:

  • Email marketing that gets lost in crowded inboxes
  • Custom postcards land directly in hands. Recipients can display them on refrigerators
  • Pin them to bulletin boards
  • Or keep them as reminders. This physical presence creates lasting brand impressions that digital communications struggle to match. Plus
  • With free shipping on every order
  • Canada
  • United Kingdom
  • Australia
  • Executing multi-region campaigns becomes more manageable

Materials and Specifications for Professional Postcards

The quality of your custom postcards starts with selecting appropriate cardstock that balances durability, printability, and cost-effectiveness.

Standard postcard stock ranges from 300 gsm to 350 gsm, providing sufficient rigidity to travel through postal systems without bending or damage. This weight feels substantial in hand, conveying professionalism and quality. The smooth surface accepts high-resolution printing, ensuring photographs, graphics, and text appear crisp and vibrant.

For premium postcards intended for luxury brands, high-end promotions, or collectible purposes, we offer:

  • 400 gsm to 450 gsm cardstock. This heavier weight delivers an unmistakable quality feel that recipients notice immediately. The extra thickness works particularly well for postcards that serve double duty as business cards
  • Event invitations
  • Or VIP announcements

All cardstock materials are FSC-certified, sourced from responsibly managed forests. This certification allows you to market your postcards as environmentally conscious while maintaining the quality standards your brand requires.

Printing uses soy-based inks that produce exceptional color saturation while reducing environmental impact compared to petroleum-based alternatives. The inks penetrate cardstock evenly, preventing smudging or fading during handling and postal transit.

Color accuracy ensures your brand colors appear exactly as specified, maintaining consistency across all marketing materials.

Protective coatings can enhance durability and appearance. Matte finishes reduce glare and create an elegant, sophisticated look. Gloss coatings make colors pop while adding moisture resistance.

UV coatings provide maximum protection against fingerprints and wear, ideal for postcards that will be handled frequently at trade shows or retail locations.

Customization Options for Postcard Designs

Creating effective custom postcards requires thoughtful design that balances visual appeal with clear messaging.

Our free design support helps you develop postcards that capture attention and drive action.

Full-color CMYK printing covers both sides of your postcards, allowing complete design freedom. Front sides typically feature eye-catching imagery, bold headlines, and your logo. Back sides include your message, call-to-action, contact information, and required postal elements like address areas and postage placement.

Design elements can include product photography, lifestyle imagery, illustrations, patterns, or solid colors. Text can be any size or font, though we recommend readability testing for body copy.

QR codes connect physical postcards to digital experiences, allowing recipients to visit websites, watch videos, or access special offers with a simple smartphone scan.

Variable data printing enables personalization at scale. Each postcard can include recipient names, custom offers, or location-specific information while maintaining the same base design. This personalization increases response rates significantly compared to generic mass mailings.

Similar to our mailer boxes that create memorable unboxing experiences, your packaging can incorporate special finishes that make them stand out in mailboxes. Spot UV creates contrast between gloss and matte areas. Embossing adds dimensional elements that recipients can feel.

Foil stamping in gold, silver, or specialty colors adds luxury appeal perfect for high-end offerings.

Die-cutting allows postcards to take unique shapes beyond standard rectangles. Rounded corners soften the appearance and reduce wear on corners during mailing. Custom shapes matching your logo, product, or brand icon create instant recognition and collectibility.

Standard and Custom Sizes for Every Purpose

Postcard dimensions affect postal rates, design space, and recipient perception.

We offer standard sizes optimized for postal regulations along with custom dimensions for special applications.

The most common size is 4 x 6 inches, which qualifies for standard postcard postal rates in most countries. This size provides adequate space for imagery and messaging while remaining cost-effective to mail.

The compact dimensions fit easily in mailboxes, purses, and pockets, encouraging recipients to keep postcards rather than discard them immediately.

For more impactful designs requiring additional space, 5 x 7 inches postcards offer:

  • 45 percent more surface area. This size accommodates larger imagery
  • More detailed information
  • Or multiple product photos. The increased size makes postcards harder to overlook in mail stacks
  • Improving initial engagement rates

Oversized postcards measuring 6 x 9 inches or 6 x 11 inches create maximum impact and stand out dramatically in mailboxes. While postal rates increase with size, the enhanced visibility and design possibilities often justify the additional cost for high-value promotions, event invitations, or luxury brand communications.

Square postcards offer unique aesthetics that differentiate your mail from standard rectangular formats. Popular sizes include 5 x 5 inches and 6 x 6 inches. The unconventional shape captures attention and works particularly well for Instagram-style imagery or design-forward brands.

Custom dimensions allow precise matching to your specific needs. Whether you're creating postcards that fit into particular display racks, match other marketing materials, or serve specialized purposes, we can produce any size between 3 x 5 inches and 12 x 12 inches.

Our team helps you navigate postal regulations to ensure custom sizes mail efficiently. For packaging that matches your postcard campaigns, check out our retail boxes for coordinated brand presentation.

Sustainable Printing for Responsible Marketing

Modern marketing requires balancing effectiveness with environmental responsibility. personalized postcards can deliver strong campaign results while minimizing ecological impact.

All cardstock materials are available with recyclable options by specification through standard paper recycling programs. Recipients can recycle postcards along with other mail, making proper disposal convenient and encouraging environmentally responsible behavior. Recyclable postcards align with growing consumer preferences for sustainable business practices.

FSC certification guarantees cardstock originates from forests managed according to rigorous environmental, social, and economic standards. This certification provides transparency about material sourcing and supports forestry practices that maintain biodiversity, prevent deforestation, and respect indigenous communities.

Soy-based inks eliminate petroleum-based chemicals from the printing process. These plant-derived inks produce vibrant colors while reducing volatile organic compound emissions during printing. The inks also facilitate easier recycling since they separate from paper fibers more readily than petroleum inks during the recycling process.

For brands prioritizing sustainability messaging, we can incorporate eco-friendly design elements. Natural kraft cardstock communicates environmental consciousness visually while reducing ink coverage. Sustainability statements can remind recipients about recyclability, reinforcing your brand's environmental commitment.

Digital printing for smaller runs eliminates plate creation waste associated with traditional offset printing. This approach suits businesses testing new campaigns or running seasonal promotions without minimum quantities that force overproduction.

Similar to our kraft boxes that appeal to eco-conscious consumers, this packaging can strengthen your sustainability positioning while delivering effective marketing.

How to Order Custom Postcards

Launching a postcard campaign begins with a straightforward ordering process designed for efficiency and quality results.

Start by defining your postcard specifications including:

  • Size
  • Quantity
  • Design concept

Our minimum order quantity of 50 units makes bespoke postcards accessible for small businesses, local promotions, or campaign testing. Larger quantities reduce per-unit costs, making bulk orders economical for extensive direct mail campaigns.

Utilize our free design support to create compelling postcard artwork. If you have existing design files, we'll review them for print readiness and suggest optimizations. Without design files, our team can develop concepts from scratch based on your objectives, brand guidelines, and target audience.

We'll provide digital mockups showing exactly how finished postcards will appear, allowing unlimited revisions until you're satisfied.

After approving artwork, production commences with our manufacturing partners. Standard turnaround time is two weeks from final artwork approval to delivery at your location. This timeline includes printing, finishing, quality inspection, and shipping.

Rush production may be available for time-sensitive campaigns depending on current production schedules.

Quality control ensures every postcard meets specifications before shipping. Color accuracy, print alignment, coating application, and finishing details are verified to maintain consistency across your entire order. Defective postcards are removed and replaced to guarantee you receive exactly what you ordered.

Postcards arrive ready to address and mail. free shipping are confirmed during quoting is included, making international campaign expansion more cost-effective. For ongoing marketing programs, we can establish reorder systems that ensure fresh postcard inventory for year-round campaigns.

Our display boxes can complement postcard campaigns with point-of-purchase materials for integrated marketing approaches.

Production Checklist

How to Plan custom postcards

Use this page to brief Teal before quoting. The strongest custom postcards requests include structure, size, artwork stage, material target, quantity, ship-to country, and any compliance or retail display needs.

1. Confirm structure and fit

Share the packed product size, preferred box style, insert needs, and whether the package ships directly or sits on a retail shelf. If you are unsure, Teal can suggest a mailer, folding carton, sleeve, rigid setup box, tray, or insert direction.

2. Choose board and finish

Match the material to weight, shipping risk, shelf life, and brand feel. Common choices include kraft, SBS, corrugated, rigid board, recycled paperboard, matte lamination, gloss lamination, foil, embossing, debossing, and spot UV.

3. Prepare artwork and proofing

Upload logos, dielines, color references, barcodes, warnings, ingredient panels, or compliance copy before proofing. Teal checks print placement, bleed, safe zones, panel orientation, and finishing details before production starts.

4. Lock quantity and timeline

Quote accuracy improves when you include target quantity, launch date, shipping destination, and rush requirements. Standard production can begin after proof approval, and sample kits help compare materials before a larger custom order.

For faster pricing, include photos of your current packaging, competitor references, retail display rules, shipping carton requirements, and any sustainability goals. Teal can quote the closest production-ready option first, then refine dielines, inserts, coatings, print coverage, and carton strength after your team reviews the proof.

Common Questions

Frequently Asked Questions

Answers about custom postcards, materials, lead times, and ordering.

Our MOQ is 100 units for all custom packaging products.

Standard turnaround is 15-20 business days from design approval.

Yes, US shipping options confirmed during quoting.

Yes, prototype samples start at $150 per unit.

We offer corrugated, rigid paperboard, kraft, art paper, and eco-friendly options, including FSC-certified paper options and recycled material options by specification.

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Plan Sizing and Materials

Before requesting a quote, use the box size and dimensional weight calculator to estimate billable weight and the eco-friendly packaging material selector to narrow kraft, SBS, corrugated, rigid board, and molded fiber options.

Ready to Order custom postcards?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

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Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

USA

(224) 546-8325
44288 Fremont Blvd,
Fremont, CA 94538, USA

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 564246684
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit