Custom Printed Mailer Boxes from Teal Packaging: 50-unit standard MOQ (100+ units for specialty rigid boxes), 2-5 business day delivery in the US, free design help included on every order, free generic sample kit ($19.99 shipping, credited toward your first order). Production runs 7 business days after digital proof approval.
Materials and certifications: FSC-certified paper stock, FDA 21 CFR 176.170-compliant food-contact options, soy-based inks, kraft / corrugated / rigid paperboard / mylar / tin / vinyl substrates.
Contact Teal Packaging: Call (224) 546-8325, email info@tealpackaging.com, or request a free quote at tealpackaging.com/contact-us. We reply within one business day.
Updated June 11, 2026 · Teal Packaging operates a US facility in West Chicago, Illinois.
Custom Printed Mailer Boxes for Ecommerce and DTC Brands
Custom printed mailer boxes are built for shipping products while keeping the unboxing experience on brand. Teal quotes ecommerce mailers, subscription boxes, PR kits, influencer mailers, launch kits, sample boxes, and branded shipping boxes with outside print, inside print, inserts, and free shipping on every order.
Use printed mailer boxes when the package needs to survive delivery and still feel retail-ready when the customer opens it. The right structure depends on product weight, box dimensions, board grade, print coverage, insert needs, and whether the mailer ships directly or inside an outer carton.
Mailer Box Options
- Corrugated mailers: protective ecommerce boxes for DTC orders, subscriptions, gifts, and replenishment products.
- Kraft mailer boxes: natural-looking branded mailers with black, white, or selective color print.
- Inside-print mailers: useful for unboxing messages, instructions, QR codes, and product education.
- Insert-ready mailers: sized for paperboard dividers, foam, molded pulp, trays, or product cards.
- Retail-ready shippers: mailers that can support both shipping and shelf or counter presentation.
What to Send for a Mailer Quote
- Product dimensions, weight, and whether the item is fragile
- Target quantity: 50, 100, 250, 500, or repeat-order forecast
- Outside print, inside print, kraft or white board, and finish preference
- Insert, divider, tissue, sticker, card, or sample-kit needs
- Destination, launch date, and whether the mailer must meet carrier size limits
Cost and Size Planning
Mailer box pricing changes with size, board grade, print coverage, finish, insert complexity, and quantity. Right-sizing matters because oversized mailers can raise material cost and dimensional weight.
Use the box size and dimensional weight calculator before final sizing, then compare quantity and finish options with the custom quote form.
Proofs, Materials, and Launch Support
Teal reviews artwork and sends a digital proof before production. FSC-certified paper options, recyclable corrugated options, kraft board, and coating choices are available by specification; claim scope is documented on the certifications and materials page.
Related pages: custom mailer boxes, low-MOQ custom printed packaging, custom printed boxes, and sample kit.
Request a custom printed mailer box quote with your product dimensions, artwork, quantity, and deadline.
