Custom Fry Boxes from Teal Packaging: 50-unit standard MOQ (100+ units for specialty rigid boxes), 2-5 business day delivery in the US (express and economy options available), free design help included on every order, free generic sample kit ($19.99 shipping, credited toward your first order). Standard production runs from about 7 business days after digital proof approval; complex or high-volume orders take longer.
Materials and certifications: FSC-certified paper stock, FDA 21 CFR 176.170-compliant food-contact options, soy-based inks, kraft / corrugated / rigid paperboard / mylar / tin / vinyl substrates.
Contact Teal Packaging: Call (224) 546-8325, email info@tealpackaging.com, or request a free quote at tealpackaging.com/contact-us. We reply within one business day.
Updated June 11, 2026 · Teal Packaging operates a US facility in West Chicago, Illinois.
Custom Fry Boxes for Quick-Service Operations
Fry boxes deliver convenient packaging for french fries, chicken tenders, and other quick-service foods. Teal Packaging manufactures custom fry boxes with grease-resistant construction and professional branding.
Our boxes provide stable, self-supporting containers that keep foods hot and fresh while showcasing your brand with every order.
Materials and Construction
We produce fry boxes from grease-resistant paperboard engineered to withstand oils and moisture. Standard constructions use SBS (solid bleached sulfate) paperboard with food-safe poly or wax coating. The coating prevents grease breakthrough while maintaining box rigidity. Typical weights range from 18pt to 24pt for balance of strength and economy.
Natural kraft options provide eco-friendly aesthetics with the same grease resistance. Bleached white board delivers bright surfaces for maximum print vibrancy. All materials meet FDA requirements for direct food contact. Scoring and folding patterns ensure boxes assemble easily and maintain shape when filled.
Ventilation features can be incorporated into box designs. Small perforations or cutouts allow steam to escape, preventing condensation that makes fried foods soggy. Strategic vent placement maintains structural integrity while improving food quality during transport.
Material Options
- 18pt SBS with poly coating: Standard weight, economical
- 20pt SBS with poly coating: Enhanced rigidity, professional feel
- 24pt SBS with poly coating: Premium strength for heavy portions
- Natural kraft board: Eco-friendly appearance, same grease resistance
- Recycled content board: 30% or 100% post-consumer options
- Compostable coatings: Plant-based alternatives to plastic
Box Styles and Sizes
Teal Packaging offers multiple fry box configurations. Standard fry boats feature open tops with slanted sides for easy access. These nest for efficient storage and work with standard holders and serving trays. Closed-top boxes provide complete enclosure for delivery and takeout, with tear-away or lift-up access panels.
Sizes range from small (suitable for kids meals or side portions) to large (sharing sizes or loaded fries). Standard dimensions accommodate typical fry servings while fitting cup holders and bag configurations. Custom sizing matches your exact portion requirements or existing service equipment.
Standard Configurations
- Small fry boat: 3x2x4 inches, kids meals and sides
- Medium fry boat: 4x2.5x5 inches, standard servings
- Large fry boat: 5x3x6 inches, premium portions
- Closed-top box: Various sizes with tear-away panels
- Custom designs: Engineered to your specifications
Custom Printing and Branding
Custom printing transforms fry boxes into marketing assets. Full-color printing covers all visible surfaces with your brand identity.
We offer offset printing for large runs with exceptional color accuracy, or digital printing for shorter runs and variable data. Food-safe inks ensure compliance with direct food contact regulations.
Design options range from simple logo placement to full brand experiences covering all panels. Include promotional messages, social media handles, QR codes for loyalty programs, or nutritional information. Seasonal graphics allow box designs to rotate for holidays or limited-time offers.
Printing Capabilities
- Offset printing: 4-color process, ideal for large runs
- Digital printing: Full CMYK, flexible for shorter runs
- Spot colors: Pantone matching for brand consistency
- Aqueous coating: Protective finish, enhances color
- Matte or gloss finishes: Match your brand aesthetic
- UV coating: Premium protection and visual impact
Food Safety and Compliance
All fry box materials comply with FDA regulations for food contact packaging (21 CFR Parts 175-178). Coatings, inks, and adhesives are tested to ensure they do not migrate harmful substances to foods. We maintain certifications and testing documentation for all materials.
Grease resistance testing ensures boxes perform under real-world conditions. Heat resistance specifications confirm boxes maintain integrity at typical holding temperatures.
Our manufacturing processes follow good manufacturing practices to prevent contamination.
Pricing and Order Quantities
Minimum order quantity for custom fry boxes is 50 units. This allows small operations to test designs or order for specific events. Volume pricing provides substantial per-unit cost reduction. Standard pricing for medium fry boats with 2-color printing:
- 100 units: Small batch for testing or limited events
- 500 units: Regular use for smaller operations
- 1,000 units: Optimal cost efficiency for daily service
- 2,500+ units: Volume pricing for high-volume operations
Custom sizes, premium materials, and complex printing affect pricing. Request a detailed quote with your specifications for accurate pricing. Quotes include all costs with no hidden fees.
Production Timeline
Standard production runs 15-20 business days from artwork approval and order confirmation. This includes die creation (for new designs), material preparation, printing, die-cutting, folding/gluing, quality inspection, and packing. Rush production may be available with expedited fees.
Reorders process faster since dies and artwork files are already prepared. We provide production updates throughout the process and tracking information when orders ship. Plan adequate lead times for seasonal peaks or new location openings.
Common Applications
Quick-service restaurants use fry boxes for signature menu items. The boxes provide professional presentation for dine-in service and secure packaging for takeout. Branding on boxes reinforces identity with every order and creates social media shareability when customers photograph meals.
Food trucks benefit from fry boxes that stack efficiently in limited storage space and assemble quickly during high-volume service. Branded boxes help mobile vendors build recognition as they rotate between locations. The boxes withstand outdoor conditions and travel well.
Stadiums and entertainment venues use fry boxes for easy eating during events. Boxes fit cup holders and balance on laps better than soft bags. Venue branding creates souvenir potential, with customers keeping boxes as event mementos.
Catering operations use fry boxes for buffet and event service. The boxes present foods attractively while containing grease. Pre-printed branding eliminates need for additional labels or stickers. Boxes nest efficiently for transport to event sites.
Use Cases
- Quick-service restaurant signature items
- Food truck mobile service packaging
- Stadium and arena concession service
- Catering event presentation and transport
- Fast-casual restaurant side dishes
- Drive-through and delivery packaging
Assembly and Storage
Fry boxes ship flat for efficient storage and reduced shipping costs. They assemble quickly through simple folding and locking tabs. Most designs require no tape or adhesive, speeding up service workflows. Pre-scored fold lines ensure consistent assembly.
Flat storage requires minimal space compared to pre-assembled containers. Boxes maintain quality for 12-18 months when stored in clean, dry environments. Stack flat boxes on pallets or shelving, keeping them away from moisture and extreme temperatures.
Quality Control
Every production run undergoes comprehensive quality testing. Material inspection confirms weight, coating, and grease resistance. Printing is checked for color accuracy and registration. Die-cutting precision is verified to ensure proper assembly and dimensions.
Assembly tests confirm boxes fold correctly and lock securely. Grease resistance testing uses standardized methods to verify coating performance. Final inspection checks overall appearance, consistency, and packaging quality before shipping.
Environmental Options
Teal Packaging offers sustainable fry box materials. Natural kraft board with water-based coatings provides biodegradable options. Recycled content boards incorporate post-consumer waste while maintaining strength and grease resistance. Both options meet food safety requirements.
Compostable coatings made from plant-based materials replace petroleum-based plastics. These boxes break down in commercial composting facilities. FSC-certified boards ensure responsible forest management. We can help you select materials that align with your sustainability goals.
Design Guidelines
When designing fry boxes, consider all visible panels when assembled. Front and side panels receive the most visibility. Interior panels can include promotional messages or instructions. Avoid placing critical text or logos on fold lines where they may be obscured.
Supply print-ready artwork with 300 dpi resolution, CMYK color mode, and appropriate bleeds. Include dieline templates showing box dimensions and fold patterns. Test designs on sample boxes when possible to verify appearance when assembled and filled.
Related Products
Complement fry boxes with other foodservice packaging. Hot food boxes coordinate for complete meals. Custom shopping bags carry multiple items. Branded basket liners can be used inside boxes for added presentation.
Napkins, drink carriers, and condiment containers with matching branding create cohesive packaging programs. We can coordinate production across multiple items for consistent brand presentation.
Ordering Process
Start by requesting a quote with your box style, size, quantity, and printing requirements. We will provide detailed pricing and production timeline. Submit your artwork or work with our design team on box development.
We provide digital proofs and physical samples for approval before production. Once approved, manufacturing begins. We keep you updated on progress and provide tracking when your order ships. Payment options include credit card, ACH transfer, or net terms for qualified accounts.
Why Teal Packaging
Teal Packaging understands quick-service packaging requirements.
Our fry boxes are engineered for real-world performance in demanding foodservice environments. Materials are selected for effective grease resistance and structural integrity. Quality control ensures consistent results across production runs.
We work with operations of all sizes, from single locations to national chains. Competitive pricing makes custom branded fry boxes accessible for any budget.
Our team provides responsive service and accurate production timelines. Request your fry box quote today and see how professional packaging elevates your food service.
