Gummy packaging faces challenges most candy doesn't - moisture sensitivity, product sticking, and strict compliance requirements for supplements and cannabis edibles. Your packaging needs to handle all three without breaking your budget.
Material Requirements
Gummies need moisture barrier protection. Standard paperboard absorbs humidity and causes product degradation. We use SBS with barrier coating or add poly liners to create proper protection.
Coated SBS (250-350 GSM): Food-safe aqueous coating provides basic moisture resistance. Works for shelf-stable gummies with low moisture content. Cost: $0.52-1.10 per box depending on size and quantity.
Laminated board: Adds poly layer for better barrier properties. Recommended for cannabis gummies, CBD products, or anything requiring extended shelf life. Adds $0.15-0.25 per box.
With poly liner insert: Best option for moisture-sensitive formulations. Liner creates sealed environment inside printed box. Liner cost: $0.08-0.14 per box at volume.
Child-Resistant Options
Cannabis and hemp gummies require child-resistant packaging in most states. We offer CR solutions that integrate with custom printed boxes:
CR mylar pouch inside printed box: Most common solution. Box provides branding and shelf presence, inner CR pouch handles compliance. Combined cost: $1.15-2.40 per unit depending on quantities.
CR slide boxes: Box structure itself provides child resistance through push-and-slide mechanism. Premium option, costs more but eliminates need for inner pouch. Price: $1.65-2.85 per box.
Both options meet ASTM D3475 standards. We include compliance documentation with CR orders.
Anti-Stick Solutions
Gummy products can stick to packaging materials, especially in warm conditions. Solutions we implement:
- Silicone-coated liners - prevents sticking, adds $0.06-0.10 per box
- Wax-coated interior surfaces - traditional solution, $0.04-0.08 per box
- Parchment paper inserts - cheapest option, $0.03-0.06 per box
- Individual portion wrapping - labor intensive but works, depends on automation
Common Box Styles for Gummies
Tuck-end boxes: Standard choice for retail gummy products. Quick assembly, secure closure, works with most liner types. Sizes from 2" x 2" x 1" up to 5" x 4" x 2.5". Price: $0.50-1.05 per box at 500+ quantity.
Sleeve boxes: Inner tray holds gummies, outer sleeve provides branding. Easy product access, good for sampling at retail. Cost: $0.65-1.30 per set.
Pillow boxes: Works for single-serving packs or small portions. Curved shape, fast assembly. Runs $0.40-0.85 each.
Compliance Labeling
Cannabis and supplement gummies have strict labeling requirements. Space needed for:
- Supplement facts panel (CBD/hemp) - minimum 2" x 3"
- Cannabis warning labels - size varies by state, typically 1" x 2"
- Dosage information and serving size
- Batch/lot numbers and expiration dates
- Testing lab QR codes or UID numbers
We design box layouts that accommodate all required labels while preserving brand identity. Most states require specific warning text in minimum point sizes - we keep templates updated with current requirements.
Window Options
Clear windows work well for gummy products because color and texture drive purchases. PET windows add $0.12-0.22 per box. Consider window placement carefully - you want to show the product without exposing it to direct light if you're selling light-sensitive formulations.
Size Recommendations
Size based on your gummy count and dimensions. Standard square gummies (1" x 1") pack efficiently. Larger or shaped gummies need more clearance.
Popular gummy box sizes:
- 2.5" x 2.5" x 1.5" - 5-10 piece single serving
- 3" x 3" x 2" - 10-15 pieces
- 4" x 3" x 2" - 15-25 pieces
- 4.5" x 4" x 2.5" - 20-30 pieces, bulk size
- 5" x 4" x 2.5" - 30-50 pieces, large count
Always add 1/4" clearance around product. Tight fit makes filling difficult. Too loose lets product shift and potentially stick to multiple surfaces.
Printing Considerations
Full-color CMYK standard. Most gummy brands use bright, appetizing colors - blues, greens, oranges, pinks. We use high-opacity inks to achieve saturated colors on coated board.
Finish options:
- Gloss AQ - standard, included in base price
- Matte AQ - no upcharge, same as gloss
- Soft-touch coating - premium feel, adds $0.10-0.16 per box
- Spot UV - highlight logo or product image, $0.14-0.26 per box
- Holographic foil - eye-catching, adds $0.22-0.38 per box
Minimum Orders and Pricing
MOQ: 100 units for stock sizes with custom printing. Custom dimensions start at 250 units. CR configurations require 250-unit minimums due to compliance testing requirements.
Realistic pricing for 3" x 3" x 2" tuck-end box with moisture-resistant coating and full-color printing:
- 100-249 units: $1.05-1.40 each
- 250-499 units: $0.75-1.05 each
- 500-999 units: $0.58-0.85 each
- 1,000-2,499 units: $0.45-0.68 each
- 2,500+ units: $0.35-0.55 each
Production Timeline
Standard boxes: 8-12 business days with digital printing. Offset printing for larger runs: 18-24 days initially, 12-16 days for reorders. CR boxes add 2-4 days for compliance testing and documentation.
Getting Started
Send us your gummy specs: dimensions, count per package, moisture sensitivity level. Tell us if you need CR compliance and which state requirements apply. We'll recommend box style, liner type, and provide accurate pricing within 24 hours. Physical samples available for $45-80 depending on configuration.
