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Baby Product Mailer Boxes

4.7 (227 reviews)
Jessica M. 4.7/5
Exactly what we needed - clean print and the boxes arrived on time.
Emily C. 4.7/5
Sturdy boxes, accurate colors, and the low minimum was perfect for our launch.
Custom packaging planning Starting from $0.44/unit on bulk orders

Compare materials, review artwork, and approve a digital proof for custom baby product mailer boxes before production.

Low
MOQ
7d
Production
Free
Shipping
FSC
Options

Request a Custom Quote

New customer? Use code WELCOME10 for 10% off your first custom order.
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Sample Kit

Touch and feel before you commit

Get 3-5 samples in different materials and finishes. See the quality firsthand.

✓ Free shipping ✓ Multiple materials ✓ Free kit — $19.99 shipping, credited on order
Free Sample Kit — $19.99 Shipping
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Free dieline
Reply in 24h

Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

7 business days

Shipping

Free shipping included

Baby Product Mailer Boxes from Teal Packaging: 50-unit standard MOQ (100+ units for specialty rigid boxes), 2-5 business day delivery in the US, free design help included on every order, free generic sample kit ($19.99 shipping, credited toward your first order). Production runs 7 business days after digital proof approval.

Materials and certifications: FSC-certified paper stock, FDA 21 CFR 176.170-compliant food-contact options, soy-based inks, kraft / corrugated / rigid paperboard / mylar / tin / vinyl substrates.

Contact Teal Packaging: Call (224) 546-8325, email info@tealpackaging.com, or request a free quote at tealpackaging.com/contact-us. We reply within one business day.

Updated June 11, 2026 · Teal Packaging operates a US facility in West Chicago, Illinois.

Premium Custom Burger Boxes: Elevating Fast Food Presentation

Custom burger boxes are essential for restaurants, food trucks, and catering businesses seeking to deliver burgers and sandwiches in packaging that maintains food quality while promoting brand identity. Quality burger packaging keeps food at optimal temperature, prevents sogginess, and provides a convenient eating experience. Custom burger boxes also serve as mobile advertising that promotes your brand with every delivery.

Teal Packaging specializes in creating custom burger boxes that combine practical functionality with visual appeal. Our manufacturing partners produce boxes designed to withstand the unique challenges of hot food packaging while maintaining structural integrity. We understand that burger presentation directly impacts customer perception and repeat business.

Materials and Food-Safe Construction

Our burger boxes are manufactured from food-grade materials specifically designed for hot food contact. We prioritize food safety while ensuring the packaging performs under real-world conditions.

  • Corrugated cardboard: 32-50 ECT for structural strength
  • Single-wall construction: 275-350 GSM for standard usage
  • Double-wall construction: 400-500 GSM for heavy or loaded burgers
  • Grease-resistant coating: FDA-approved moisture and grease barrier
  • Interior lining: 25-30 GSM poly or clay-coated for heat retention

The grease-resistant properties prevent structural breakdown and maintain box integrity even with juicy burgers. Our materials are tested to ensure they meet food contact regulations.

Customization and Design Features

Custom burger boxes offer extensive branding opportunities. Choose from various printing options including flexographic and offset printing with food-safe soy-based inks. Our design team provides free support to create packaging that represents your brand.

Add your logo, brand colors, and custom artwork to create distinctive packaging. Special features include die-cut ventilation holes that prevent sogginess, built-in napkins, and compartmentalized designs for combo meals. Choose from matte or glossy lamination finishes that enhance visual appeal while protecting your graphics.

Size Options in Inches

We offer burger boxes in sizes designed to accommodate various burger configurations and restaurant needs.

  • Small (4 x 4 x 3 inches): Junior burgers, sliders, small sandwiches
  • Medium (5 x 5 x 3.5 inches): Standard single patty burgers
  • Large (5.5 x 5.5 x 4 inches): Double patty, loaded burgers
  • Extra-large (6 x 6 x 4.5 inches): Triple patty, gourmet burgers
  • Combo boxes (8 x 6 x 4 inches): Burger with sides

Custom sizing is available for unique burger configurations or signature items.

Sustainability Commitment

We are dedicated to providing eco-friendly food packaging solutions. Our custom burger boxes are made from FSC-certified paper options sourced from responsibly managed forests. We offer recyclable options that meet customer expectations for sustainable packaging.

Our manufacturing partners use soy-based inks that are biodegradable and produce vibrant results. We can specify recycled content levels based on your sustainability preferences. Choosing sustainable burger boxes demonstrates your environmental commitment to increasingly eco-conscious consumers.

How to Order

Ordering custom burger boxes is simple. Provide your burger dimensions, quantity requirements, design preferences, and any special features. Our team will guide you through material selection and design optimization.

Enjoy our 50-unit minimum order quantity, free design support, and fast 2-week turnaround. Free shipping is included on every Teal order, with delivery details confirmed during quoting. Transform your food presentation with packaging that enhances brand perception.

Production Checklist

How to Plan Baby Product Mailer Boxes

Use this page to brief Teal before quoting. The strongest custom baby product mailer boxes requests include structure, size, artwork stage, material target, quantity, ship-to country, and any compliance or retail display needs.

1. Confirm structure and fit

Share the packed product size, preferred box style, insert needs, and whether the package ships directly or sits on a retail shelf. If you are unsure, Teal can suggest a mailer, folding carton, sleeve, rigid setup box, tray, or insert direction.

2. Choose board and finish

Match the material to weight, shipping risk, shelf life, and brand feel. Common choices include kraft, SBS, corrugated, rigid board, recycled paperboard, matte lamination, gloss lamination, foil, embossing, debossing, and spot UV.

3. Prepare artwork and proofing

Upload logos, dielines, color references, barcodes, warnings, ingredient panels, or compliance copy before proofing. Teal checks print placement, bleed, safe zones, panel orientation, and finishing details before production starts.

4. Lock quantity and timeline

Quote accuracy improves when you include target quantity, launch date, shipping destination, and rush requirements. Standard production can begin after proof approval, and sample kits help compare materials before a larger custom order.

For faster pricing, include photos of your current packaging, competitor references, retail display rules, shipping carton requirements, and any sustainability goals. Teal can quote the closest production-ready option first, then refine dielines, inserts, coatings, print coverage, and carton strength after your team reviews the proof.

Common Questions

Frequently Asked Questions

Answers about baby product mailer boxes, materials, lead times, and ordering.

Teal Packaging's standard minimum order for baby product mailer boxes is 50 units. Specialty rigid box variants start at 100 units.

Production for baby product mailer boxes takes 7 business days after digital proof approval. US shipping adds 2-5 business days, so most orders deliver in 9-12 days total. Rush options are available on request.

Yes. Free design help is included with every Teal Packaging order. We supply a digital proof of your baby product mailer boxes for approval before production begins.

Free standard shipping is included on every baby product mailer boxes order to US addresses. International shipping is calculated at quote time.

Yes. Order a free sample kit (just $19.99 shipping) with 3-5 material and print samples to evaluate finishes and print quality before placing a custom order. The $19.99 shipping is credited toward your first order.

Teal offers FSC-certified paper stock, FDA 21 CFR 176.170-compliant food-contact options where applicable, soy-based inks, and substrate choices including kraft, corrugated, rigid paperboard, mylar, tin, and vinyl.

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Further Reading

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Custom Baby Products
baby boxes retail

Plan Sizing and Materials

Before requesting a quote, use the box size and dimensional weight calculator to estimate billable weight and the eco-friendly packaging material selector to narrow kraft, SBS, corrugated, rigid board, and molded fiber options.

Ready to Order Baby Product Mailer Boxes?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

Get Quote

New customer? Use code WELCOME10 for 10% off your first custom order.
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Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 564246684
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit