Baseball Cap Boxes are custom-printed folding cartons built to hold a single cap or a curated headwear set, made for hat brands, sports merch teams, and streetwear labels that want retail-ready packaging. They are produced from sturdy SBS or kraft paperboard and printed to your exact artwork.
A printed carton keeps the crown and brim protected from crush during shipping and shelf handling, so the cap arrives shaped and clean. Full-color outside print turns the box into a brand moment, while inside printing adds a message your customer sees on opening. Cap drop brands use these for limited-run releases and subscription headwear shipments.
Materials & Specifications
- Material: SBS white or natural kraft paperboard folding carton
- Weight: 300-400gsm paperboard
- Box style: reverse-tuck-end or auto-bottom folding carton
- Printing: full-color CMYK, inside and outside
- Finishing: matte, gloss, or soft-touch lamination, spot UV, foil, emboss/deboss, window cutout
- Sustainability: FSC-certified paper option
Best Used For
- Retail packaging for snapback, dad cap, and trucker hat lines
- Sports team and college merch headwear
- Streetwear and limited-drop cap releases
- Headwear subscription and gift sets
Printing & Finishing
Add soft-touch lamination for a quiet premium feel, spot UV to make a logo catch light, or foil for metallic accents. A window cutout lets shoppers see the cap without opening the box.
Why Order from Teal
Teal is a US-based custom packaging manufacturer with a 50-unit minimum order on folding cartons. You get free design help, free US shipping, and full-color CMYK printing on every run. Choose 7-business-day standard production or 5-day rush, with an FSC-certified paper option when you need it. Order a free sample kit (just $19.99 shipping, credited to your first order), and we return quotes within 4 business hours.
FAQ
What's the minimum order quantity? The minimum is 50 units for these folding cartons. Specialty rigid styles start at 100 units.
How long is production? Standard production runs 7 business days. A 5-day rush is available when your launch date is tight.
Can I get a sample? Yes. Order a free sample kit (just $19.99 shipping), and that amount is credited to your first order.
Request a free quote and we'll get back to you within 4 business hours.
How to Order Baseball Cap Boxes
Ordering custom baseball cap boxes is simple:
- Submit a quote request with your dimensions, quantity, and design references
- Receive quote guidance within one business day
- Send your artwork or work with our design team (free dieline + 2 revision rounds)
- Approve the digital proof and production begins
- Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
