Custom Cigarette Boxes are made-to-order paperboard cartons for tobacco brands that want a pack matched to their own size, artwork, and shelf identity. We are a US-based packaging supplier and print every box in full-color CMYK.
Because the box is built to your specs, your logo, warning panels, and color story land exactly where you want them, and the folding carton stays crisp through stocking and display. It works for full-flavor packs, slims, and private-label lines alike.
Materials & Specifications
- Material: SBS white or kraft paperboard folding carton
- Weight: 300-400gsm paperboard
- Style: Reverse-tuck-end, straight-tuck, or auto-bottom
- Printing: Full-color CMYK, inside and outside
- FSC option: FSC-certified paper available on request
Best Used For
- Private-label and house-brand cigarette lines
- Brands launching a new pack design or flavor variant
- Retail packs that need consistent shelf branding
Printing & Finishing
Add finishing to Custom Cigarette Boxes with matte or gloss lamination, spot UV, foil stamping, and emboss/deboss for a raised brand mark. Inside printing is available if you want a branded interior.
Why Order from Teal
As a US-based packaging supplier we offer free design help, free US shipping, and a 50-unit standard minimum. Pick rush service (from about 4 to 7 business days after proof approval on qualified ready-to-print jobs) or standard production from about 7 business days after proof approval, with full-color CMYK and an FSC paper option. The sample kit is $50, credited to your first order.
FAQ
What's the minimum order quantity? The standard minimum is 50 units, with 100+ for specialty rigid packs.
How long is production? Standard production runs from about 7 business days; a rush service (from about 4 to 7 business days after proof approval on qualified ready-to-print jobs) is available.
Can I get a sample? Yes. The sample kit is $50, credited to your first order.
Request a free quote and we'll get back to you within 4 business hours.
Cigarette Carton Runs at Wholesale Depth
Hinged lid packs rely on three pieces working together: the shell, an inner frame that holds the lid square, and the outer carton that groups packs for distribution. Tolerances are tight because a loose frame makes the lid gape after a few opens.
| Packs | Tobacco packaging progression |
|---|---|
| 50 | Prototype quantity for testing frame fit and lid tension. |
| 500 | Inner frame tooling gets recovered across the whole batch. |
| 1,000 | Metallized board and spot varnish enter the achievable range. |
| 5,000 | Pack and outer carton produced together on one coordinated schedule. |
| 10,000+ | Distributor supply depth, moving from about $0.44 per unit at volume. |
Timelines here are planning ranges only: in-house eligible pack work lands somewhere near 7 business days, and specialty imported constructions may take a full 12 weeks. Dieline development for the shell and frame comes at no charge. Share pack dimensions, board specification, artwork, and total quantity to receive pricing.
How to Order Custom Cigarette Boxes
Ordering custom cigarette boxes is simple:
- Submit a quote request with your dimensions, quantity, and design references
- Receive quote guidance within one business day
- Send your artwork or work with our design team (free dieline + 2 revision rounds)
- Approve the digital proof and production begins
- Standard production runs from about 7 business days after proof approval; complex or high-volume orders take longer



