Ecommerce Mailer Boxes are custom-printed corrugated shipping boxes built for online brands that ship direct to customers and want the unboxing to feel as considered as the product inside. Each one is die-cut as a one-piece mailer with interlocking flaps, so it ships flat and folds together without tape.
A printed interior turns the moment a customer opens the box into part of your brand, while the corrugated walls protect inventory through fulfillment and last-mile handling. The crush-resistant board means fewer damaged returns, and the tuck-flap design lets warehouse staff pack and seal each order in seconds. Popular for subscription shipments, apparel drops, and DTC orders that move through carrier networks daily.
Materials & Specifications
- Material: Corrugated board, E-flute for lightweight goods or B/C-flute for heavier items
- Construction: Die-cut one-piece mailer with interlocking flaps, no tape required
- Printing: Full-color CMYK, outside and inside surfaces
- Finishing: Matte or gloss lamination, custom inserts and partitions
- Sustainability: FSC-certified paper available on request
Best Used For
- Direct-to-consumer order fulfillment and online store shipments
- Subscription box programs and recurring monthly sends
- Apparel, accessories, and small consumer goods shipped by carrier
Printing & Finishing
Print full-color CMYK across the exterior and the inside walls so the box sells your brand at the doorstep and on the unboxing. Add matte or gloss lamination for a more finished surface, and specify custom inserts or partitions to hold products in place during transit.
Why Order from Teal
Teal is a US-based custom packaging manufacturer, so your Ecommerce Mailer Boxes are made and shipped domestically. The minimum order is 50 units, free design help comes standard, and US shipping is free. Choose 7-business-day standard production or 5-day rush, print in full-color CMYK, and request the FSC-certified paper option. Order a free sample kit (just $19.99 shipping, credited to your first order), and get every quote back within 4 business hours.
FAQ
What's the minimum order quantity? The standard minimum is 50 units. Only specialty rigid styles require 100 or more.
How long is production? Standard production runs 7 business days, with a 5-day rush option when you need orders faster.
Can I get a sample? Yes. Order a free sample kit (just $19.99 shipping), and the cost is credited to your first order.
Request a free quote and we'll get back to you within 4 business hours.
How to Order Ecommerce Mailer Boxes
Ordering custom ecommerce mailer boxes is simple:
- Submit a quote request with your dimensions, quantity, and design references
- Receive quote guidance within one business day
- Send your artwork or work with our design team (free dieline + 2 revision rounds)
- Approve the digital proof and production begins
- Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
