Custom Ecommerce Mailer Boxes: Ship Products in Style
The unboxing experience has become a critical touchpoint for ecommerce brands. Custom ecommerce mailer boxes transform ordinary shipping into extraordinary brand moments that customers share on social media and remember when making repeat purchases. Teal Packaging helps you create mailer boxes that protect products and promote your brand.
Our manufacturing partners produce durable corrugated mailer boxes designed specifically for ecommerce fulfillment. The self-locking design assembles quickly without tapes or adhesives, reducing packing time and material costs. Whether you ship subscription boxes, direct-to-consumer products, or retail fulfillment, our mailer boxes deliver professional results.
With a 50-unit minimum, 2-week turnaround, free design support, and free shipping to major markets, professional mailer box packaging is accessible for every ecommerce brand.
Materials and GSM Specifications
Mailer boxes must withstand the rigors of shipping while presenting beautifully upon arrival. We select materials that balance protection, print quality, and sustainability.
- Standard Corrugated (32 ECT): 300-350 GSM suitable for most ecommerce products
- Single Wall E-Flute: 250-300 GSM excellent print surface with good crush resistance
- Double Wall Corrugated: 400+ GSM for heavier items or international shipments
- Kraft Corrugated: 250-350 GSM sustainable option with natural brown appearance
- White Lined Corrugated: 300-400 GSM premium white surface for vibrant printing
FSC-certified paper options are available by specification from responsible sources. Soy-based inks provide vibrant printing without petroleum-based chemicals. Every mailer box is available with recyclable options by specification, and we offer compostable options for sustainability-focused brands.
Customization Options
Your mailer box is a 360-degree advertising platform. Our customization options let you create shipping boxes that work as hard as your marketing team.
Full-color printing covers every surface with your brand design. Inside printing creates surprise and delight when customers open their packages. Matte, gloss, or soft-touch lamination finishes set the tone for your brand experience. Spot UV highlighting draws attention to logos and key messaging. Custom inserts and partitions secure products and add premium feel. QR codes link to reviews, social channels, or exclusive content.
Our free design support team helps optimize artwork for corrugated printing, ensuring colors match your brand guidelines and designs look professional.
Available Sizes in Inches
Every ecommerce product has unique shipping requirements. We produce mailer boxes in standard sizes and custom dimensions to fit your specific products perfectly.
- Small (6 x 4 x 3 inches): Ideal for samples, small accessories, and subscription items
- Medium (8 x 6 x 4 inches): Versatile size for most ecommerce products
- Large (10 x 8 x 6 inches): For larger items and multi-product boxes
- Apparel (12 x 9 x 2 inches): Flat mailers perfect for clothing and textiles
- Shoe (14 x 10 x 5 inches): Designed for footwear and similar products
- Custom Dimensions: Any size produced to your exact specifications
Proper sizing reduces void space, minimizing material costs and product movement during shipping. Our team helps optimize dimensions for your specific products.
Sustainability Commitment
Sustainable packaging is no longer optional for ecommerce brands; it is expected by consumers who increasingly factor environmental responsibility into purchasing decisions.
FSC certification guarantees responsible sourcing from managed forests. Soy-based inks eliminate petroleum dependency while reducing harmful emissions. Corrugated packaging is the most recycled material globally, with recycling rates exceeding 90 percent in many markets. Our boxes contain significant recycled content, reducing demand for virgin materials.
Sustainable packaging communicates your brand values to every customer. Print recycling instructions and sustainability messages directly on your mailer boxes to reinforce your environmental commitment with every delivery.
How to Order
Ordering custom ecommerce mailer boxes is straightforward. Share your product dimensions, preferred material, and any design concepts or artwork files.
Our team reviews requirements and provides competitive quotes within 24 hours. Digital proofs are generated within 48 hours of artwork approval. Production begins immediately upon approval, with boxes shipping within 2 weeks.
Free shipping is included on every Teal order, with delivery details confirmed during quoting. Tracking information is provided for all shipments.
What is the minimum order quantity?
Our minimum is 50 units, making professional mailer box packaging accessible for businesses of all sizes.
How long does production take?
Standard production is 2 weeks from artwork approval. Rush services may be available for time-sensitive orders.
Can I print on the inside of the box?
Yes, inside printing is a popular option that creates memorable unboxing experiences and reinforces brand messaging.
Do I need tape to seal mailer boxes?
No, mailer boxes feature self-locking designs that secure without tape, glue, or additional materials.
What design services do you provide?
Our free design support includes dieline creation, artwork optimization, and design consultation to ensure professional results.
