Headphone Packaging is a custom-printed folding carton designed for earbuds, over-ear headphones, and wireless audio gear that earns a premium first impression. We build it from quality paperboard and print it in full color so the box sells as hard as the product inside.
Headphones are a gift-and-impulse category, so the unboxing matters. A snug insert holds the cups and cable in place during shipping, and printing inside the lid lets you walk a buyer through pairing or controls the moment they open it. Brands launching a new wireless model use this carton to make the reveal feel deliberate rather than generic.
Materials & Specifications
- Material: SBS white or kraft paperboard folding carton
- Weight: 300-400gsm paperboard
- Printing: full-color CMYK, inside and outside
- Box styles: straight-tuck-end, reverse-tuck-end, auto-bottom
- Finishing: matte or gloss lamination, soft-touch-style coating, spot UV, foil stamp, emboss/deboss
- Inserts: paperboard partitions to cradle cups and cable
- FSC-certified paper available on request
Best Used For
- Wireless earbuds and true-wireless charging cases
- Over-ear and on-ear headphone retail boxes
- Gaming and studio audio gear
- Gift-ready audio bundles for online and retail
Printing & Finishing
For Headphone Packaging that feels premium in hand, pair matte lamination with a spot UV logo, or add foil stamping and a deboss for a tactile brand mark. Inside-lid printing gives you a clean spot for quick-start steps.
Why Order from Teal
We are a US-based packaging manufacturer with a 50-unit minimum (100+ on specialty rigid only). Free design help, free US shipping, and full-color CMYK printing come standard, with an FSC paper option. Choose 7-business-day standard production or a 5-day rush, and Order a free sample kit (just $19.99 shipping, credited to your first order).
FAQ
What's the minimum order quantity? The standard minimum is 50 units. Specialty rigid styles start at 100+.
How long is production? Standard production is 7 business days, with a 5-day rush option.
Can I get a sample? Yes. The free sample kit (just $19.99 shipping) is credited toward your first order.
Can you add a custom insert? Yes. We can die-cut paperboard partitions to hold the cups and cable in place.
Request a free quote and we'll get back to you within 4 business hours.
How to Order Headphone Packaging
Ordering custom headphone packaging is simple:
- Submit a quote request with your dimensions, quantity, and design references
- Receive quote guidance within one business day
- Send your artwork or work with our design team (free dieline + 2 revision rounds)
- Approve the digital proof and production begins
- Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
