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Custom Holster Boxes

Custom packaging planning

Compare materials, review artwork, and approve a digital proof for custom holster boxes before production.

Low
MOQ
7d
Production
Free
Shipping
FSC
Options

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Try a Sample Kit

3-5 samples shipped free. $50 credited on first order.

Buy Sample Kit - $50

Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

7 business days

Shipping

Free shipping included

Custom Holster Boxes Built for Your Brand

Holster boxes combine a sturdy outer sleeve with an inner tray that slides out to reveal your product. This two-piece design creates a memorable unboxing moment while keeping items secure during shipping and display. Whether you sell candles, cosmetics, or artisan goods, a well-crafted holster box elevates the perceived value of what's inside.

At Teal Packaging, every box is manufactured to your exact dimensions. Low custom-production minimums are available, so you can order 50 units for a product launch or 5,000 for a seasonal campaign with the same level of quality and attention.

Full Customization From Structure to Finish

Your holster box starts with the structure. Choose the tray orientation, sleeve height, and overall dimensions to fit your product perfectly. From there, full-color CMYK printing lets you wrap the entire exterior in your brand artwork, patterns, or photography.

Finishing options bring the design to life:

  • Matte or gloss lamination for a smooth, protected surface
  • Spot UV coating to highlight logos, text, or specific design elements
  • Foil stamping in gold, silver, or custom metallic shades
  • Embossing or debossing for tactile depth on the sleeve
  • Soft-touch coating for a velvety premium feel

If you need help bringing your vision together, Teal Packaging offers free design support. Send us your logo and ideas, and our team will prepare a print-ready file at no extra cost.

Sustainable Materials Without Compromise

Every holster box is produced using recyclable cardstock and paperboard sourced from responsibly managed suppliers. You can choose from white or kraft cardstock in various thicknesses depending on the weight and fragility of your product.

Soy-based inks are used across all print runs, reducing chemical waste compared to traditional petroleum-based alternatives. The result is vibrant, long-lasting color that holds up in retail environments and during transit. All materials break down naturally after use, giving your customers a packaging experience they can feel good about recycling or composting.

Who Uses Holster Boxes

The sliding tray mechanism makes this format ideal for products that benefit from a reveal moment. Candle brands use them to present single or paired vessels with the sleeve acting as a branded display piece. Cosmetics companies package foundation sets, skincare duos, or gift collections inside the tray with custom inserts holding each item in place.

Artisan food producers choose this style for chocolate assortments, tea samplers, and spice kits where presentation matters as much as taste. Subscription box companies use the format to create a consistent unboxing ritual that builds loyalty over time. Corporate gifting teams also favor the design for welcome kits, branded merchandise sets, and client appreciation packages.

The structure works equally well for tech accessories, jewelry, and stationery products. Whatever you sell, the tray-and-sleeve format keeps things organized while making a strong visual impression.

Why Brands Choose Teal Packaging

Working with a packaging supplier should be simple. We keep it that way with free shipping included on every order on every order. Turnaround is 14 days from artwork approval, so you can plan inventory cycles with confidence.

There are no setup fees, no plate charges, and no hidden costs. You get a transparent quote based on your specifications, and the final product matches the proof we send before production begins.

Small businesses trust us because we treat a 100-unit order with the same care as a 10,000-unit run. Every box is inspected before shipping, and our team is available throughout the process to answer questions or make adjustments.

Request a free quote to get started, or contact our team if you have questions about materials, sizing, or design options.

How to Order Custom Holster Boxes

Ordering custom holster boxes is simple:

  • Submit a quote request with your dimensions, quantity, and design references
  • Receive quote guidance within one business day
  • Send your artwork or work with our design team (free dieline + 2 revision rounds)
  • Approve the digital proof and production begins
  • Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
Common Questions

Frequently Asked Questions

Answers about custom holster boxes, materials, lead times, and ordering.

Most standard custom box projects start around 50 units. Specialty structures, regulated categories, and some material choices may start at 100+ units.

Standard production takes 7 business days after proof approval. Complex or high-volume orders may require 10-14 business days. Shipping time depends on destination.

Fully custom dimensions at no extra charge. Common sizes from 4x4x2 to 18x12x8 inches. Submit your required dimensions with your quote request.

Full-color CMYK, Pantone spot colors, white ink on kraft. Finishing: matte/gloss lamination, spot UV, embossing, debossing, and foil stamping.

FSC-certified paper options, recyclable materials, and soy or water-based ink options are available by specification. See the certifications and materials page for claim scope.

Yes. Free shipping is included on every Teal order. Delivery timeline, carrier/service level, and destination requirements are confirmed during quoting.

Yes. Use the sample kit to check materials, finishes, print quality, and sizing before committing to a full production run.

We offer kraft paperboard in 300 to 400 gsm weights, white SBS (solid bleached sulfate) board in 14pt and 18pt, corrugated board in E-flute and B-flute for shipping protection, and rigid chipboard in 1.5mm to 2.5mm for luxury packaging. FSC-certified and recyclable options depend on the selected board and finish.

Yes. Every order includes free dieline creation and artwork review. Send us your logo and brand colors, and our design team will create a print-ready layout. We provide a digital proof for your approval before production starts. No design fees or hidden charges.

Why Order Custom Holster Boxes from Teal Packaging?

Teal Packaging produces custom holster boxes with low custom-production minimums, material guidance, dieline support, artwork review, and a digital proof before production begins.

Standard production takes 7 business days after proof approval, while complex or high-volume orders may require 10-14 business days. FSC-certified paper options, recyclable materials, specialty finishes, and free shipping are scoped on the certifications and materials page.

Ready to Order Custom Holster Boxes?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

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Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

USA

(224) 546-8325
44288 Fremont Blvd,
Fremont, CA 94538, USA

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 564246684
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit