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Custom Lays Box

Last updated July 10, 2026

4.3 (83 reviews)
Olivia W. 4.7/5
Smooth proofing process and the finished packaging looks premium.
Emily C. 4.9/5
Exactly what we needed - clean print and the boxes arrived on time.
Sophia L. 4.1/5
Fast turnaround and the print quality exceeded our expectations.
Custom packaging planning Starting from $0.44/unit on bulk orders

Compare materials, review artwork, and approve a digital proof for custom lays box before production.

Low
MOQ
7d
Production
Free
Shipping
FSC
Options

Request a Custom Quote

New customer? Use code WELCOME10 for 10% off your first custom order.
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✓ No commitment ✓ Free dieline ✓ Reply in 24h

Try a Sample Kit

3-5 samples, free kit. $19.99 shipping credited on first order.

Free Sample Kit - $19.99 Shipping

Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

About 7 business days

Shipping

Free shipping included

Key Takeaway

Teal Packaging is a US custom-packaging manufacturer that makes custom lays box, made to order with full-color custom print. Minimum orders start at just 50 units (100 for specialty rigid boxes), and every order includes free design help and free US shipping. Standard production runs from about 7 business days after proof approval (longer for complex or high-volume orders), with volume pricing from $0.44 per unit. FSC-certified and recyclable material options are available.

Questions or ready for a quote? Contact Teal Packaging at info@tealpackaging.com or (224) 546-8325.

The Custom Lays Box is a custom-printed paperboard folding carton for snack brands and chip makers that want a bold, shelf-ready package for chips and crisps. We manufacture it in the US and print your full design across white or kraft paperboard.

The reverse-tuck-end carton folds flat for shipping and pops open on the line, so co-packers fill fast and your retail facing stays crisp. A high-contrast snack carton earns attention in a crowded chip aisle and in subscription boxes, where the unboxing is half the brand experience.

Materials & Specifications

  • Material: SBS white or natural kraft paperboard folding carton
  • Weight: 300-400gsm
  • Printing: full-color CMYK, print inside and outside
  • Finishing options: matte, gloss, or soft-touch lamination, spot UV, foil stamp, emboss or deboss, window cutout with PET film
  • FSC option: available on request

Best Used For

  • Chips, crisps, and kettle-cooked snacks
  • Popcorn, pretzels, and trail mix
  • Snack subscription and sampler boxes
  • Limited-edition and seasonal flavor drops

Printing & Finishing

Print vivid flavor art in full-color CMYK inside and out. Layer on soft-touch lamination for a premium feel, spot UV to spotlight the logo, foil for shine, or a PET window so the product peeks through.

Why Order from Teal

We print your Custom Lays Box as a US manufacturer at a 50-unit MOQ, with free design help and free US shipping. Choose 5-day rush or 7-business-day standard production, full-color CMYK, and an FSC paper option. Start with a free sample kit (just $19.99 shipping, credited to your first order), and expect a quote within 4 business hours.

FAQ

What's the minimum order quantity? The standard MOQ is 50 units; specialty rigid boxes start at 100.

How long is production? Standard production runs from about 7 business days, with a 5-day rush option.

Can I get a sample? Yes, the free sample kit ships for just $19.99, credited to your first order.

Is FSC paper available? Yes, FSC-certified paperboard is an option on request.

Request a free quote and we'll get back to you within 4 business hours.

How to Order Custom Lays Box

Ordering custom lays box is simple:

  • Submit a quote request with your dimensions, quantity, and design references
  • Receive quote guidance within one business day
  • Send your artwork or work with our design team (free dieline + 2 revision rounds)
  • Approve the digital proof and production begins
  • Standard production runs from about 7 business days after proof approval; complex or high-volume orders take longer
Common Questions

Frequently Asked Questions

Answers about custom lays box, materials, lead times, and ordering.

Most standard custom box projects start around 50 units. Specialty structures, regulated categories, and some material choices may start at 100+ units.

Standard production runs from about 7 business days after proof approval. Complex or high-volume orders take longer. Shipping time depends on destination.

Fully custom dimensions at no extra charge. Common sizes from 4x4x2 to 18x12x8 inches. Submit your required dimensions with your quote request.

Full-color CMYK, Pantone spot colors, white ink on kraft. Finishing: matte/gloss lamination, spot UV, embossing, debossing, and foil stamping.

FSC-certified paper options, recyclable materials, and soy or water-based ink options are available by specification. See the certifications and materials page for claim scope.

Yes. Free shipping is included on every Teal order. Delivery timeline, carrier/service level, and destination requirements are confirmed during quoting.

Yes. Use the sample kit to check materials, finishes, print quality, and sizing before committing to a full production run.

We offer kraft paperboard in 300 to 400 gsm weights, white SBS (solid bleached sulfate) board in 14pt and 18pt, corrugated board in E-flute and B-flute for shipping protection, and rigid chipboard in 1.5mm to 2.5mm for luxury packaging. FSC-certified and recyclable options depend on the selected board and finish.

Yes. Every order includes free dieline creation and artwork review. Send us your logo and brand colors, and our design team will create a print-ready layout. We provide a digital proof for your approval before production starts. No design fees or hidden charges.

Why Order Custom Lays Box from Teal Packaging?

Teal Packaging produces custom lays box with low order minimums, material guidance, dieline support, artwork review, and a digital proof before production begins.

Standard production runs from about 7 business days after proof approval, while complex or high-volume orders take longer. FSC-certified paper options, recyclable materials, specialty finishes, and free shipping are scoped on the certifications and materials page.

Before requesting a quote, use the box size and dimensional weight calculator or the eco-friendly packaging material selector to narrow sizing and material choices.

Ready to Order Custom Lays Box?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

Get a Quote

New customer? Use code WELCOME10 for 10% off your first custom order.
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Want us to ship it too?

Beyond printing, we kit and ship your custom boxes to individual recipients from our West Chicago fulfillment center.

Fulfillment and 3PL →

Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 50 105 8911
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit