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Custom packaging planning

Compare materials, review artwork, and approve a digital proof for custom letter heads before production.

Low
MOQ
7d
Production
Free
Shipping
FSC
Options

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✓ No commitment ✓ Free dieline ✓ Reply in 24h

Try a Sample Kit

3-5 samples shipped free. $5 credited on first order.

Buy Sample Kit - $5

Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

7 business days

Shipping

Free shipping included

Custom Letterhead Packaging That Elevates Your Brand

First impressions start before anyone reads a word. Custom letterhead packaging protects your printed stationery while reinforcing your brand identity from the moment it arrives. Whether you ship letterheads to clients, distribute them across office locations, or sell branded stationery sets, the right packaging keeps everything crisp, flat, and professionally presented.

Teal Packaging creates custom packaging built around your exact letterhead dimensions. No oversized boxes, no wasted space, no bent corners. Every piece arrives in the same condition it left the press.

Full-Color Printing and Professional Finishing

Your packaging should look as polished as the stationery inside it. Full-color CMYK printing lets you match your brand palette precisely, from Pantone-specific corporate colors to gradient designs and photographic elements. Print your logo, tagline, or a subtle pattern across the entire surface for a cohesive unboxing experience.

Finishing options take things further:

  • Matte lamination for a smooth, understated feel
  • Gloss lamination to make colors pop
  • Spot UV coating to highlight logos or specific design elements
  • Foil stamping in gold, silver, or custom metallic shades
  • Embossing or debossing for a tactile, premium texture

These details separate generic stationery packaging from something your clients actually remember.

Sustainable Materials Built for Protection

Letterheads demand flat, rigid protection during transit. Our packaging uses sturdy corrugated and kraft cardboard that prevents bending, moisture damage, and scuffing. Every box is made from recyclable materials printed with soy-based inks, so your brand stays environmentally responsible without sacrificing durability.

We offer a range of material weights depending on your needs. Lighter options work well for internal office distribution, while heavier, reinforced structures handle cross-country shipping and long-term storage. All materials break down naturally and can be recycled curbside.

Who Uses Custom Letterhead Packaging

This product serves a wider range of businesses than you might expect:

  • Law firms and financial advisors shipping branded correspondence kits to new clients
  • Print shops and stationery brands packaging letterheads for retail or wholesale
  • Corporate offices distributing standardized stationery across multiple branches
  • Wedding stationers bundling letterheads with matching envelopes and note cards
  • Luxury brands creating branded stationery gift sets for VIP customers
  • Nonprofits preparing donor communication kits with professional presentation

If your stationery represents your brand, the packaging around it should do the same.

Why Work with Teal Packaging

Ordering custom packaging should not require bulk commitments or design expertise. We have low minimum order quantities, which means you can order 50 units for a product launch or 5,000 for ongoing operations. Free shipping is included on every Teal order. Delivery details are confirmed during quoting.

Our design team provides free support to help translate your brand into packaging that works. Send us your logo and guidelines, and we handle the rest. Once you approve the artwork, expect delivery within 14 business days.

Every order includes a free sample proof so you can evaluate materials, print quality, and fit before committing to a full run. Request a free quote to get started, or contact our team with questions about sizing, materials, or custom inserts for your stationery sets.

How to Order letter heads

Ordering custom letter heads is simple:

  • Submit a quote request with your dimensions, quantity, and design references
  • Receive quote guidance within one business day
  • Send your artwork or work with our design team (free dieline + 2 revision rounds)
  • Approve the digital proof and production begins
  • Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
Common Questions

Frequently Asked Questions

Answers about letter heads, materials, lead times, and ordering.

Most standard custom box projects start around 50 units. Specialty structures, regulated categories, and some material choices may start at 100+ units.

Standard production takes 7 business days after proof approval. Complex or high-volume orders may require 10-14 business days. Shipping time depends on destination.

Fully custom dimensions at no extra charge. Common sizes from 4x4x2 to 18x12x8 inches. Submit your required dimensions with your quote request.

Full-color CMYK, Pantone spot colors, white ink on kraft. Finishing: matte/gloss lamination, spot UV, embossing, debossing, and foil stamping.

FSC-certified paper options, recyclable materials, and soy or water-based ink options are available by specification. See the certifications and materials page for claim scope.

Yes. Free shipping is included on every Teal order. Delivery timeline, carrier/service level, and destination requirements are confirmed during quoting.

Yes. Use the sample kit to check materials, finishes, print quality, and sizing before committing to a full production run.

We offer kraft paperboard in 300 to 400 gsm weights, white SBS (solid bleached sulfate) board in 14pt and 18pt, corrugated board in E-flute and B-flute for shipping protection, and rigid chipboard in 1.5mm to 2.5mm for luxury packaging. FSC-certified and recyclable options depend on the selected board and finish.

Yes. Every order includes free dieline creation and artwork review. Send us your logo and brand colors, and our design team will create a print-ready layout. We provide a digital proof for your approval before production starts. No design fees or hidden charges.

Why Order letter heads from Teal Packaging?

Teal Packaging produces custom letter heads with low order minimums, material guidance, dieline support, artwork review, and a digital proof before production begins.

Standard production takes 7 business days after proof approval, while complex or high-volume orders may require 10-14 business days. FSC-certified paper options, recyclable materials, specialty finishes, and free shipping are scoped on the certifications and materials page.

Before requesting a quote, use the box size and dimensional weight calculator or the eco-friendly packaging material selector to narrow sizing and material choices.

Ready to Order letter heads?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

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Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

USA

(224) 546-8325
44288 Fremont Blvd,
Fremont, CA 94538, USA

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 564246684
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit