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Custom packaging planning

Compare materials, review artwork, and approve a digital proof for custom mailing envelopes before production.

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MOQ
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Free
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FSC
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Try a Sample Kit

3-5 samples shipped free. $5 credited on first order.

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Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

7 business days

Shipping

Free shipping included

Custom Mailing Envelopes That Represent Your Brand

Every piece of mail your business sends is a chance to make an impression. Generic white envelopes blend into the pile, but custom printed mailing envelopes stand out the moment they land in someone's hands. Whether you are sending invoices, promotional materials, product inserts, or thank-you cards, branded envelopes set a professional tone before the recipient even opens them.

Teal Packaging produces custom mailing envelopes in a range of sizes and styles, from standard letter envelopes to catalog and booklet formats. Each one is built to protect your contents during transit while reinforcing your visual identity with every send.

Full Customization for Every Detail

Your envelopes are printed using full-color CMYK on all exterior surfaces, so your logo, patterns, and brand colors appear crisp and vibrant. Choose from several finishing options to elevate the look and feel:

  • Matte or gloss lamination for a smooth, polished surface
  • Spot UV coating to highlight specific design elements
  • Foil stamping in gold, silver, or custom metallic shades
  • Embossing or debossing for a tactile, premium finish

Window cutouts, peel-and-seal closures, and custom flap styles are all available. You can also select from multiple sizes including A7, A9, 6x9, 9x12, and 10x13 formats to match your specific mailing needs. Our free design support team will help you set up print-ready files if you need assistance with layout or artwork preparation.

Sustainable Materials Built to Last

All envelopes are constructed from durable, recyclable cardstock and paper. Standard options include 14pt and 16pt cardstock for rigid mailers, along with 100lb and 120lb uncoated or coated paper for flexible formats. These materials hold up well through postal sorting and delivery without tearing or creasing.

Teal Packaging prints with soy-based inks and uses FSC-certified paper sources wherever possible. The result is packaging that performs in transit and breaks down responsibly after use. For businesses that prioritize sustainability messaging, this gives you a real story to tell your customers.

Who Uses Custom Mailing Envelopes

Branded envelopes serve a wide range of industries and business types:

  • Ecommerce brands shipping flat items like stickers, prints, certificates, or fabric swatches
  • Real estate agencies sending listing brochures and closing documents
  • Law firms and financial services mailing contracts and statements
  • Nonprofits distributing fundraising appeals and donor acknowledgments
  • Subscription box companies including promotional inserts or welcome kits
  • Photographers and artists shipping prints, postcards, or event invitations

If your business sends physical mail regularly, even a small volume of branded envelopes creates consistency and recognition over time. Clients and customers begin to associate that envelope design with your company before they read a word inside.

Why Order from Teal Packaging

We built our process around the needs of small businesses and growing brands. There are low minimum order quantities, so you can start with a small batch to test your design before committing to a larger run. free shipping are confirmed during quoting, and production takes just 14 days from artwork approval.

Our design team is available at no extra cost to help you finalize your artwork, adjust dimensions, or recommend the right paper weight for your use case. Request a free quote to get started, or contact our team with questions about sizing, materials, or turnaround times. We will get back to you within one business day.

How to Order mailing envelopes

Ordering custom mailing envelopes is simple:

  • Submit a quote request with your dimensions, quantity, and design references
  • Receive quote guidance within one business day
  • Send your artwork or work with our design team (free dieline + 2 revision rounds)
  • Approve the digital proof and production begins
  • Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
Common Questions

Frequently Asked Questions

Answers about mailing envelopes, materials, lead times, and ordering.

Most standard custom box projects start around 50 units. Specialty structures, regulated categories, and some material choices may start at 100+ units.

Standard production takes 7 business days after proof approval. Complex or high-volume orders may require 10-14 business days. Shipping time depends on destination.

Fully custom dimensions at no extra charge. Common sizes from 4x4x2 to 18x12x8 inches. Submit your required dimensions with your quote request.

Full-color CMYK, Pantone spot colors, white ink on kraft. Finishing: matte/gloss lamination, spot UV, embossing, debossing, and foil stamping.

FSC-certified paper options, recyclable materials, and soy or water-based ink options are available by specification. See the certifications and materials page for claim scope.

Yes. Free shipping is included on every Teal order. Delivery timeline, carrier/service level, and destination requirements are confirmed during quoting.

Yes. Use the sample kit to check materials, finishes, print quality, and sizing before committing to a full production run.

We offer kraft paperboard in 300 to 400 gsm weights, white SBS (solid bleached sulfate) board in 14pt and 18pt, corrugated board in E-flute and B-flute for shipping protection, and rigid chipboard in 1.5mm to 2.5mm for luxury packaging. FSC-certified and recyclable options depend on the selected board and finish.

Yes. Every order includes free dieline creation and artwork review. Send us your logo and brand colors, and our design team will create a print-ready layout. We provide a digital proof for your approval before production starts. No design fees or hidden charges.

Why Order mailing envelopes from Teal Packaging?

Teal Packaging produces custom mailing envelopes with low order minimums, material guidance, dieline support, artwork review, and a digital proof before production begins.

Standard production takes 7 business days after proof approval, while complex or high-volume orders may require 10-14 business days. FSC-certified paper options, recyclable materials, specialty finishes, and free shipping are scoped on the certifications and materials page.

Before requesting a quote, use the box size and dimensional weight calculator or the eco-friendly packaging material selector to narrow sizing and material choices.

Ready to Order mailing envelopes?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

Get a Quote

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Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

USA

(224) 546-8325
44288 Fremont Blvd,
Fremont, CA 94538, USA

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 564246684
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit