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Retort Pouch Packaging

4.9 (50 reviews)
Daniel K. 4.3/5
Exactly what we needed - clean print and the boxes arrived on time.
Hannah G. 4.0/5
Fast turnaround and the print quality exceeded our expectations.
Custom packaging planning Starting from $0.44/unit on bulk orders

Compare materials, review artwork, and approve a digital proof for custom retort pouch packaging before production.

Low
MOQ
7d
Production
Free
Shipping
FSC
Options

Request a Custom Quote

New customer? Use code WELCOME10 for 10% off your first custom order.
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✓ No commitment ✓ Free dieline ✓ Reply in 24h

Try a Sample Kit

3-5 samples, free kit. $19.99 shipping credited on first order.

Free Sample Kit - $19.99 Shipping

Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

About 7 business days

Shipping

Free shipping included

Retort Pouch Packaging is heat-stable multi-layer foil pouch packaging for shelf-stable wet foods that get cooked or sterilized inside the bag - custom-printed in full-color CMYK on mylar laminate film. Made for ready meals, sauces, soups, and pet food that ship without refrigeration.

The laminated foil barrier holds up to high-heat processing and locks out light, oxygen, and moisture, so your product stays safe at ambient temperature for long shelf runs. That cuts cold-chain cost and widens where you can sell. Use these for curries, broths, marinades, and single-serve wet pet meals that need a long unrefrigerated life.

Materials & Specifications

  • Material: Multi-layer mylar/foil laminate film built for retort processing
  • Printing: Full-color CMYK
  • Finishing: Matte or gloss film, tear notch, stand-up or flat-pouch format
  • Barrier: Light, oxygen, and moisture barrier for ambient shelf life

Best Used For

  • Ready-to-eat meals and heat-and-serve entrees
  • Sauces, soups, and broths
  • Wet pet food single-serve portions
  • Camping and emergency food rations

Printing & Finishing

Print edge to edge in full-color CMYK and pick a matte film for a natural-food look or gloss for shelf pop. Add a tear notch for clean opening and choose a stand-up format so the pouch faces forward on the shelf.

Why Order from Teal

Teal is a US-based custom packaging manufacturer. Order from a 50-unit standard MOQ, get free design help and free US shipping, run a 5-day rush against 7-business-day standard production, and start with a free sample kit (just $19.99 shipping, credited to your first order).

FAQ

What's the minimum order quantity? The standard MOQ is 50 units. Only specialty rigid packaging starts at 100; these pouches print from 50.

How long is production? Standard production runs 7 business days, with a 5-day rush option available.

Can I get a sample? Yes. The free sample kit ships for just $19.99, credited to your first order so you can confirm the film and print before a full run.

Request a free quote and we'll get back to you within 4 business hours.

How to Order Retort Pouch Packaging

Ordering custom retort pouch packaging is simple:

  • Submit a quote request with your dimensions, quantity, and design references
  • Receive quote guidance within one business day
  • Send your artwork or work with our design team (free dieline + 2 revision rounds)
  • Approve the digital proof and production begins
  • Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
Common Questions

Frequently Asked Questions

Answers about retort pouch packaging, materials, lead times, and ordering.

Most standard custom box projects start around 50 units. Specialty structures, regulated categories, and some material choices may start at 100+ units.

Standard production takes 7 business days after proof approval. Complex or high-volume orders may require 10-14 business days. Shipping time depends on destination.

Fully custom dimensions at no extra charge. Common sizes from 4x4x2 to 18x12x8 inches. Submit your required dimensions with your quote request.

Full-color CMYK, Pantone spot colors, white ink on kraft. Finishing: matte/gloss lamination, spot UV, embossing, debossing, and foil stamping.

FSC-certified paper options, recyclable materials, and soy or water-based ink options are available by specification. See the certifications and materials page for claim scope.

Yes. Free shipping is included on every Teal order. Delivery timeline, carrier/service level, and destination requirements are confirmed during quoting.

Yes. Use the sample kit to check materials, finishes, print quality, and sizing before committing to a full production run.

We offer kraft paperboard in 300 to 400 gsm weights, white SBS (solid bleached sulfate) board in 14pt and 18pt, corrugated board in E-flute and B-flute for shipping protection, and rigid chipboard in 1.5mm to 2.5mm for luxury packaging. FSC-certified and recyclable options depend on the selected board and finish.

Yes. Every order includes free dieline creation and artwork review. Send us your logo and brand colors, and our design team will create a print-ready layout. We provide a digital proof for your approval before production starts. No design fees or hidden charges.

Why Order Retort Pouch Packaging from Teal Packaging?

Teal Packaging produces custom retort pouch packaging with low order minimums, material guidance, dieline support, artwork review, and a digital proof before production begins.

Standard production takes 7 business days after proof approval, while complex or high-volume orders may require 10-14 business days. FSC-certified paper options, recyclable materials, specialty finishes, and free shipping are scoped on the certifications and materials page.

Before requesting a quote, use the box size and dimensional weight calculator or the eco-friendly packaging material selector to narrow sizing and material choices.

Ready to Order Retort Pouch Packaging?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

Get a Quote

New customer? Use code WELCOME10 for 10% off your first custom order.
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Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 564246684
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit