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Custom packaging planning

Compare materials, review artwork, and approve a digital proof for custom vape pen packaging before production.

Low
MOQ
7d
Production
Free
Shipping
FSC
Options

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✓ No commitment ✓ Free dieline ✓ Reply in 24h

Try a Sample Kit

3-5 samples shipped free. $50 credited on first order.

Buy Sample Kit - $50

Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

7 business days

Shipping

Free shipping included

Custom Vape Pen Packaging Built for Your Brand

Your vape pen deserves packaging that reflects the quality inside. Whether you sell disposable units, refillable pens, or starter kits, the right box protects your product during shipping and builds instant trust at the point of sale. Teal Packaging creates fully custom solutions sized precisely for your pen dimensions, with artwork and finishes that set your brand apart on crowded retail shelves.

Full Customization from Structure to Finish

Every order starts with your exact specifications. Choose the box style that fits your product best, from slim tuck end boxes for single pens to larger formats for multi-pen kits and accessories. Our design team works with you at no extra cost to finalize artwork, dielines, and structural details before production begins.

  • Full-color CMYK printing on all exterior and interior surfaces
  • Custom inserts and dividers to hold pens securely in place
  • Matte or gloss lamination for a premium hand feel
  • Spot UV coating to highlight logos and key design elements
  • Metallic foil stamping in gold, silver, or custom colors
  • Embossing and debossing for tactile brand details
  • Window cutouts with clear PET film to showcase the product

Durable, Eco-Friendly Materials

Vape pens are compact but fragile. Our packaging uses 300 to 400 GSM cardstock that absorbs impact during transit while keeping the product snug inside. For brands that need extra rigidity, rigid setup boxes provide a premium unboxing experience that customers remember.

Teal Packaging uses FSC-certified paperboard and soy-based inks across all production runs. Every box is fully recyclable, giving your customers an easy way to dispose of packaging responsibly. Sustainable materials and processes are standard here, not an upcharge.

Who Uses Custom Vape Pen Boxes

Vape shops and dispensaries use branded boxes to differentiate house brands from competitors on the same shelf. Ecommerce sellers need packaging that survives shipping without scuffing or crushing the product inside. Wholesale distributors order bulk runs with consistent branding across product lines. Subscription box companies use custom inserts to present pens alongside cartridges and accessories in a single cohesive package.

Compliance matters in this industry. Our boxes accommodate required warning labels, batch numbers, and regulatory text without cluttering your design. The layout team ensures legal copy is placed correctly while keeping your brand front and center.

Why Brands Choose Teal Packaging

Most packaging suppliers require large minimum orders that lock small businesses into thousands of units before they have validated a design. We have no minimum order quantity. Order 50 boxes to test a new product line or 50,000 for a national launch. The same quality applies at every volume.

Every order ships free to the United States, Canada, the United Kingdom, and Australia. Production takes 14 days from artwork approval, so you are never waiting months for inventory. If you need help with design, our team builds your artwork from scratch or refines files you already have, all included at no additional cost.

Request a free quote to get started, or contact our team with questions about sizing, materials, or turnaround times. We respond within 24 hours on business days.

How to Order vape pen packaging

Ordering custom vape pen packaging is simple:

  • Submit a quote request with your dimensions, quantity, and design references
  • Receive quote guidance within one business day
  • Send your artwork or work with our design team (free dieline + 2 revision rounds)
  • Approve the digital proof and production begins
  • Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
Common Questions

Frequently Asked Questions

Answers about vape pen packaging, materials, lead times, and ordering.

Most standard custom box projects start around 50 units. Specialty structures, regulated categories, and some material choices may start at 100+ units.

Standard production takes 7 business days after proof approval. Complex or high-volume orders may require 10-14 business days. Shipping time depends on destination.

Fully custom dimensions at no extra charge. Common sizes from 4x4x2 to 18x12x8 inches. Submit your required dimensions with your quote request.

Full-color CMYK, Pantone spot colors, white ink on kraft. Finishing: matte/gloss lamination, spot UV, embossing, debossing, and foil stamping.

FSC-certified paper options, recyclable materials, and soy or water-based ink options are available by specification. See the certifications and materials page for claim scope.

Yes. Free shipping is included on every Teal order. Delivery timeline, carrier/service level, and destination requirements are confirmed during quoting.

Yes. Use the sample kit to check materials, finishes, print quality, and sizing before committing to a full production run.

We offer kraft paperboard in 300 to 400 gsm weights, white SBS (solid bleached sulfate) board in 14pt and 18pt, corrugated board in E-flute and B-flute for shipping protection, and rigid chipboard in 1.5mm to 2.5mm for luxury packaging. FSC-certified and recyclable options depend on the selected board and finish.

Yes. Every order includes free dieline creation and artwork review. Send us your logo and brand colors, and our design team will create a print-ready layout. We provide a digital proof for your approval before production starts. No design fees or hidden charges.

Why Order vape pen packaging from Teal Packaging?

Teal Packaging produces custom vape pen packaging with low order minimums, material guidance, dieline support, artwork review, and a digital proof before production begins.

Standard production takes 7 business days after proof approval, while complex or high-volume orders may require 10-14 business days. FSC-certified paper options, recyclable materials, specialty finishes, and free shipping are scoped on the certifications and materials page.

Before requesting a quote, use the box size and dimensional weight calculator or the eco-friendly packaging material selector to narrow sizing and material choices.

Ready to Order vape pen packaging?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

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Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

USA

(224) 546-8325
44288 Fremont Blvd,
Fremont, CA 94538, USA

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 564246684
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit