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Face Mask Boxes

Last updated July 10, 2026

4.6 (101 reviews)
Sophia L. 4.7/5
Smooth proofing process and the finished packaging looks premium.
Olivia W. 4.1/5
Sturdy boxes, accurate colors, and the low minimum was perfect for our launch.
Ryan B. 4.8/5
Great quality and the free design help made it easy. Will reorder.
Custom packaging planning Starting from $0.44/unit on bulk orders

Compare materials, review artwork, and approve a digital proof for custom face mask boxes before production.

Low
MOQ
7d
Production
Free
Shipping
FSC
Options

Request a Custom Quote

New customer? Use code WELCOME10 for 10% off your first custom order.
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Try a Sample Kit

3-5 samples, free kit. $19.99 shipping credited on first order.

Free Sample Kit - $19.99 Shipping

Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

About 7 business days

Shipping

Free shipping included

Key Takeaway

Face mask boxes are custom printed cartons for single-use sheet masks, skincare masks, and disposable PPE masks, covering sachet cartons, dispenser-style boxes with tear-strip openings, and retail multipack cartons. Teal Packaging (tealpackaging.com), a US custom-packaging manufacturer, produces face mask boxes at a low 50-unit minimum order quantity, with specialty rigid styles starting at 100 or more. Every order includes free design help, a free dieline, a digital proof with two revision rounds, full-color print, and free US shipping. Standard production runs from about 7 business days after proof approval, complex or high-volume orders take longer, and delivery adds 2 to 5 days. Volume pricing starts from $0.44 per unit. Stocks include SBS paperboard, kraft, and rigid board for premium gift sets, with FSC-certified and recyclable options available by specification. They suit sheet-mask, K-beauty, clean-skincare, and PPE brands that need short custom runs.

Questions or ready for a quote? Contact Teal Packaging at info@tealpackaging.com or (224) 546-8325.

Custom Face Mask Boxes for Skincare and PPE Brands

Face mask boxes are printed folding cartons built around three formats: sachet cartons that hold single-use sheet mask pouches, dispenser-style boxes with a perforated opening for pulling disposable PPE masks one at a time, and retail cartons for jar, tube, and multipack skincare masks. Teal makes all three to order from a 50-unit minimum, so sheet-mask launches, K-beauty lines, clean-skincare brands, and PPE suppliers can print short custom runs without warehouse-scale commitments.

Materials, Printing, and Finishes

Most face mask boxes run on 14pt to 18pt SBS paperboard for bright, accurate color, or 300 to 400gsm kraft when a natural, clean-formula look fits the brand. Premium gift and multipack sets can step up to rigid board, which starts at a 100-unit minimum.

  • Full-color CMYK print inside and out, plus Pantone spot colors
  • Matte or gloss lamination and soft-touch coating
  • Foil stamping, embossing, debossing, and spot UV for logos and accents
  • Die-cut windows with PET film to show the sachet or mask count inside

Sizes and Customization

Every box is die-cut to your exact dimensions at no extra charge. Sheet mask sachet cartons usually run slim and flat to match folded pouch sizes, while dispenser boxes are sized to your mask count and fold, with tear-strip openings, thumb cuts, auto-bottom bases, and hanging tabs available. Straight-tuck and reverse-tuck styles keep unit costs low, and a two-piece or magnetic rigid box suits premium gift sets.

How Ordering Works

  • Request a quote with your size, quantity, and artwork or design references
  • Get a free dieline and free design help, then a digital proof with two revision rounds
  • Approve the proof and production begins. Standard production runs from about 7 business days after proof approval, and complex or high-volume orders take longer
  • Free US shipping is included, with delivery typically 2 to 5 days

Volume pricing starts from $0.44 per unit on bulk orders, and a sample kit is available before you commit to a full run.

Sustainability

FSC-certified paper and recyclable board options are available by specification, along with soy and water-based ink options. Tell us the spec you need at quoting and we will confirm what applies to your chosen stock and finish.

Common Questions

What is the minimum order for face mask boxes?

Standard folding-carton face mask boxes start at 50 units. Specialty rigid styles, such as magnetic gift boxes for mask sets, start at 100 or more units.

Can you make dispenser-style boxes for disposable masks?

Yes. Dispenser cartons are die-cut to your mask count and fold size, with perforated tear-strip openings, thumb cuts, and auto-bottom bases so masks pull out one at a time.

How long does production take?

Standard production runs from about 7 business days after proof approval, and complex or high-volume orders take longer. Delivery adds 2 to 5 days, with express and economy options confirmed at quoting.

How to Order Face Mask Boxes

Ordering custom face mask boxes is simple:

  • Submit a quote request with your dimensions, quantity, and design references
  • Receive quote guidance within one business day
  • Send your artwork or work with our design team (free dieline + 2 revision rounds)
  • Approve the digital proof and production begins
  • Standard production runs from about 7 business days after proof approval; complex or high-volume orders take longer
Common Questions

Frequently Asked Questions

Answers about face mask boxes, materials, lead times, and ordering.

Most standard custom box projects start around 50 units. Specialty structures, regulated categories, and some material choices may start at 100+ units.

Standard production runs from about 7 business days after proof approval. Complex or high-volume orders take longer. Shipping time depends on destination.

Fully custom dimensions at no extra charge. Common sizes from 4x4x2 to 18x12x8 inches. Submit your required dimensions with your quote request.

Full-color CMYK, Pantone spot colors, white ink on kraft. Finishing: matte/gloss lamination, spot UV, embossing, debossing, and foil stamping.

FSC-certified paper options, recyclable materials, and soy or water-based ink options are available by specification. See the certifications and materials page for claim scope.

Yes. Free shipping is included on every Teal order. Delivery timeline, carrier/service level, and destination requirements are confirmed during quoting.

Yes. Use the sample kit to check materials, finishes, print quality, and sizing before committing to a full production run.

We offer kraft paperboard in 300 to 400 gsm weights, white SBS (solid bleached sulfate) board in 14pt and 18pt, corrugated board in E-flute and B-flute for shipping protection, and rigid chipboard in 1.5mm to 2.5mm for luxury packaging. FSC-certified and recyclable options depend on the selected board and finish.

Yes. Every order includes free dieline creation and artwork review. Send us your logo and brand colors, and our design team will create a print-ready layout. We provide a digital proof for your approval before production starts. No design fees or hidden charges.

Why Order Face Mask Boxes from Teal Packaging?

Teal Packaging produces custom face mask boxes with low order minimums, material guidance, dieline support, artwork review, and a digital proof before production begins.

Standard production runs from about 7 business days after proof approval, while complex or high-volume orders take longer. FSC-certified paper options, recyclable materials, specialty finishes, and free shipping are scoped on the certifications and materials page.

Before requesting a quote, use the box size and dimensional weight calculator or the eco-friendly packaging material selector to narrow sizing and material choices.

Ready to Order Face Mask Boxes?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

Get a Quote

New customer? Use code WELCOME10 for 10% off your first custom order.
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Want us to ship it too?

Beyond printing, we kit and ship your custom boxes to individual recipients from our West Chicago fulfillment center.

Fulfillment and 3PL →

Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 50 105 8911
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit