What is the minimum order for rigid mailer boxes?

There is no minimum order quantity at Teal Packaging. Order any amount you need - pricing improves at higher quantities.

Are the boxes FSC-certified?

Yes. All board is FSC-certified. Printing uses soy-based inks. Certifications available on request.

Do you offer free shipping?

Yes. Free shipping to US, Canada, UK, and Australia on every order. No minimum order value required.

Can I order a sample?

Yes. Single-unit samples available with 7-day production and free shipping.

What materials are available?

Kraft paperboard 300-400gsm, white SBS 14pt-18pt, corrugated E/B-flute, rigid chipboard 1.5-2.5mm. All FSC-certified.

Do you provide design support?

Yes. Free dieline creation and artwork review with every order. Digital proof provided before production.

Rigid Mailer Boxes

★★★★★ 4.8 (142 reviews)

MOQ

Production

Free

Shipping

FSC

Certified

Request a Custom Quote

✓ No commitment ✓ Free dieline ✓ Reply in 24h

Try a Sample Kit

3-5 samples shipped free. $50 credited on first order.

Buy Sample Kit - $50

Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

7 business days

Shipping

Free to US, CA, UK, AU

Rigid Mailer Boxes for Premium Shipping

Rigid mailer boxes provide a protective, premium alternative to corrugated shippers for brands where unboxing experience matters. The two-piece construction requires no tape, sets up easily, and creates a clean presentation from the moment it arrives. Teal Packaging produces custom rigid mailer boxes with full branding.

Construction

Base and lid in coordinating sizes
Self-locking tab or magnetic closure
Chipboard construction with paper wrap
Interior printing, tissue lining, or foam inserts
Variety of sizes from small cosmetics to apparel boxes

Materials

2mm chipboard provides rigidity comparable to thick corrugated but with a smoother exterior surface that accepts premium printing and finishing. The wrap paper accepts foil, embossing, and spot UV. Interior liner paper can be printed in brand colors.

Ideal For

Luxury ecommerce brands, cosmetics and beauty, clothing and accessories, jewelry, electronics, and any product where the delivery experience is part of the value proposition. Rigid mailers create social-media-worthy unboxing moments.

Order Rigid Mailer Boxes

No minimums. Free shipping to the US, Canada, UK, and Australia. 14-day turnaround. Request a free quote.

How to Order Rigid Mailer Boxes

Ordering custom rigid mailer boxes is simple:

Submit a quote request with your dimensions, quantity, and design references
Receive pricing within 4 hours
Send your artwork or work with our design team (free dieline + 2 revision rounds)
Approve the digital proof and production begins
Ships free in 7 business days

Common Questions

Frequently Asked Questions

Answers about rigid mailer boxes, materials, lead times, and ordering.

There is no minimum order quantity at Teal Packaging. Pricing improves at higher quantities.

Standard production takes 7 business days after proof approval. Rush production (5-7 days) is available at an upcharge. Free shipping adds 2-5 days.

Fully custom dimensions at no extra charge. Common sizes from 4x4x2 to 18x12x8 inches. Submit your required dimensions with your quote request.

Full-color CMYK, Pantone spot colors, white ink on kraft. Finishing: matte/gloss lamination, spot UV, embossing, debossing, and foil stamping.

Yes. All board is sourced from FSC-certified mills. Printing uses soy-based inks. Certifications available on request.

Yes. Every order ships free to the United States, Canada, United Kingdom, and Australia. There is no minimum order value for free shipping. Standard transit time is 3 to 5 business days for domestic US and 5 to 10 days for international.

Yes. We offer single-unit samples so you can check the material, print quality, and dimensions before committing to a full production run. Sample orders follow the same 7-day production schedule and ship free.

We offer kraft paperboard in 300 to 400 gsm weights, white SBS (solid bleached sulfate) board in 14pt and 18pt, corrugated board in E-flute and B-flute for shipping protection, and rigid chipboard in 1.5mm to 2.5mm for luxury packaging. All materials are FSC-certified.

Yes. Every order includes free dieline creation and artwork review. Send us your logo and brand colors, and our design team will create a print-ready layout. We provide a digital proof for your approval before production starts. No design fees or hidden charges.

Why Order Rigid Mailer Boxes from Teal Packaging?

Teal Packaging produces custom rigid mailer boxes with no minimum order quantity. Every box is printed on FSC-certified materials using soy-based inks. We include free dieline design, artwork review, and a digital proof with every order so your packaging looks exactly right before production begins.

Standard production takes 7 business days. All orders ship free to the United States, Canada, United Kingdom, and Australia. From 25 sample units to 25,000 production runs, you get the same premium materials, printing quality, and attention to detail.

Ready to Order Rigid Mailer Boxes?

Get a quote within 4 hours. Free dieline and design setup included. Ships free to US, CA, UK, and AU.

Rigid Mailer Boxes