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Kraft Mailer Boxes

4.3 (135 reviews)
Emily C. 4.5/5
Fast turnaround and the print quality exceeded our expectations.
Daniel K. 4.4/5
Sturdy boxes, accurate colors, and the low minimum was perfect for our launch.
Custom packaging planning Starting from $0.44/unit on bulk orders

Compare materials, review artwork, and approve a digital proof for custom kraft mailer boxes before production.

Low
MOQ
7d
Production
Free
Shipping
FSC
Options

Request a Custom Quote

New customer? Use code WELCOME10 for 10% off your first custom order.
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✓ No commitment ✓ Free dieline ✓ Reply in 24h

Try a Sample Kit

3-5 samples, free kit. $19.99 shipping credited on first order.

Free Sample Kit - $19.99 Shipping

Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

About 7 business days

Shipping

Free shipping included

Kraft Mailer Boxes are custom-printed mailers made from natural kraft board, built for brands that want a recyclable, earthy look on every direct-to-consumer shipment. We manufacture them in the US and print them to your design.

The warm brown kraft surface signals sustainability without a single sticker, and one or two colors of print read crisp and clean against it. The one-piece body folds and interlocks without tape, so fulfillment stays quick and the natural finish stays unbroken. An organic food, refill, or eco-focused brand can ship in a box that matches its values right out of the carton.

Materials & Specifications

  • Material: Natural kraft corrugated board, recyclable
  • Construction: Die-cut one-piece mailer with interlocking flaps, no tape required
  • Printing: Full-color CMYK, print inside and outside
  • Finishing: Spot or full lamination, custom inserts and partitions
  • FSC option: FSC-certified kraft available on request

Best Used For

  • Eco-conscious and sustainability-focused brands
  • Organic food, wellness, and refill shipments
  • Direct-to-consumer fulfillment with a natural aesthetic
  • Minimalist one- or two-color brand packaging

Printing & Finishing

Kraft Mailer Boxes take full-color CMYK print, though bold one- and two-color designs stand out on the brown stock. Add lamination to protect the surface and improve durability, or include custom inserts to hold product in place during transit.

Why Order from Teal

We are a US-based custom packaging manufacturer, and kraft mailers run at a 50-unit minimum, well below the 100-plus required for specialty rigid boxes. You get free design help, free US shipping, full-color CMYK, and an FSC-certified kraft option. Choose 5-day rush or 7-business-day standard production, Order a free sample kit (just $19.99 shipping, credited to your first order), and get every quote back within 4 business hours.

FAQ

What's the minimum order quantity? The standard minimum is 50 units. Only specialty rigid boxes start at 100 or more.

How long is production? Standard production is 7 business days, with a 5-day rush available when you need stock sooner.

Can I get a sample? Yes. A free sample kit ships for just $19.99, credited to your first order so you can see the kraft finish and print in person.

Are these recyclable? Kraft board is recyclable, and FSC-certified kraft is available on request.

Request a free quote and we'll get back to you within 4 business hours.

How to Order Kraft Mailer Boxes

Ordering custom kraft mailer boxes is simple:

  • Submit a quote request with your dimensions, quantity, and design references
  • Receive quote guidance within one business day
  • Send your artwork or work with our design team (free dieline + 2 revision rounds)
  • Approve the digital proof and production begins
  • Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
Common Questions

Frequently Asked Questions

Answers about kraft mailer boxes, materials, lead times, and ordering.

Most standard custom box projects start around 50 units. Specialty structures, regulated categories, and some material choices may start at 100+ units.

Standard production takes 7 business days after proof approval. Complex or high-volume orders may require 10-14 business days. Shipping time depends on destination.

Fully custom dimensions at no extra charge. Common sizes from 4x4x2 to 18x12x8 inches. Submit your required dimensions with your quote request.

Full-color CMYK, Pantone spot colors, white ink on kraft. Finishing: matte/gloss lamination, spot UV, embossing, debossing, and foil stamping.

FSC-certified paper options, recyclable materials, and soy or water-based ink options are available by specification. See the certifications and materials page for claim scope.

Yes. Free shipping is included on every Teal order. Delivery timeline, carrier/service level, and destination requirements are confirmed during quoting.

Yes. Use the sample kit to check materials, finishes, print quality, and sizing before committing to a full production run.

We offer kraft paperboard in 300 to 400 gsm weights, white SBS (solid bleached sulfate) board in 14pt and 18pt, corrugated board in E-flute and B-flute for shipping protection, and rigid chipboard in 1.5mm to 2.5mm for luxury packaging. FSC-certified and recyclable options depend on the selected board and finish.

Yes. Every order includes free dieline creation and artwork review. Send us your logo and brand colors, and our design team will create a print-ready layout. We provide a digital proof for your approval before production starts. No design fees or hidden charges.

Why Order Kraft Mailer Boxes from Teal Packaging?

Teal Packaging produces custom kraft mailer boxes with low order minimums, material guidance, dieline support, artwork review, and a digital proof before production begins.

Standard production takes 7 business days after proof approval, while complex or high-volume orders may require 10-14 business days. FSC-certified paper options, recyclable materials, specialty finishes, and free shipping are scoped on the certifications and materials page.

Before requesting a quote, use the box size and dimensional weight calculator or the eco-friendly packaging material selector to narrow sizing and material choices.

Ready to Order Kraft Mailer Boxes?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

Get a Quote

New customer? Use code WELCOME10 for 10% off your first custom order.
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Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 564246684
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit