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Sports Drink Pouches

4.5 (141 reviews)
Emily C. 4.1/5
Fast turnaround and the print quality exceeded our expectations.
Jessica M. 4.1/5
Exactly what we needed - clean print and the boxes arrived on time.
Custom packaging planning Starting from $0.44/unit on bulk orders

Compare materials, review artwork, and approve a digital proof for custom sports drink pouches before production.

Low
MOQ
7d
Production
Free
Shipping
FSC
Options

Request a Custom Quote

New customer? Use code WELCOME10 for 10% off your first custom order.
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✓ No commitment ✓ Free dieline ✓ Reply in 24h

Try a Sample Kit

3-5 samples, free kit. $19.99 shipping credited on first order.

Free Sample Kit - $19.99 Shipping

Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

About 7 business days

Shipping

Free shipping included

Sports Drink Pouches are custom-printed stand-up pouches made from multi-layer mylar film for electrolyte, hydration, and energy brands that want a grab-and-go format athletes can stash in a gym bag or jersey pocket. Each pouch is built to order with your colors and logo.

The lightweight film cuts shipping weight versus bottles, and the resealable zipper lets users sip mid-workout and seal the rest for later. Bold full-color printing with a gloss finish makes neon flavor art pop on a crowded fitness shelf, helping a new electrolyte brand get noticed. Add a hang hole and these pouches merchandise cleanly at checkout displays and pro shops.

Materials & Specifications

  • Material: multi-layer mylar/foil laminate film
  • Printing: full-color CMYK
  • Format: stand-up pouch with bottom gusset
  • Finishing: matte or gloss film, resealable zipper, tear notch, hang hole, clear window option

Best Used For

  • Electrolyte and hydration powders or concentrates
  • Pre-workout and energy drink mixes
  • Gym, race-day, and event sample packs

Printing & Finishing for Sports Drink Pouches

Gloss film amplifies high-energy, saturated color, while matte gives a premium athletic look. Layer in full-color CMYK with a resealable zipper for repeat sips, a tear notch for fast access, a hang hole for pegboard sales, or a clear window to show the powder color.

Why Order from Teal

We are a US-based custom packaging manufacturer with a 50-unit minimum, so a hydration startup can launch lean. Free design help, free US shipping, and full-color CMYK printing are standard. Standard production runs 7 business days, with a 5-day rush for tight launch dates. Order a free sample kit (just $19.99 shipping, credited to your first order).

FAQ

What's the minimum order quantity? The minimum is 50 units. Only specialty rigid packaging requires 100 or more.

How long is production? Standard production is 7 business days, with a 5-day rush available.

Can I get a sample? Yes. Order a free sample kit for $19.99 shipping and we credit it to your first order.

Request a free quote and we'll get back to you within 4 business hours.

How to Order Sports Drink Pouches

Ordering custom sports drink pouches is simple:

  • Submit a quote request with your dimensions, quantity, and design references
  • Receive quote guidance within one business day
  • Send your artwork or work with our design team (free dieline + 2 revision rounds)
  • Approve the digital proof and production begins
  • Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
Common Questions

Frequently Asked Questions

Answers about sports drink pouches, materials, lead times, and ordering.

Most standard custom box projects start around 50 units. Specialty structures, regulated categories, and some material choices may start at 100+ units.

Standard production takes 7 business days after proof approval. Complex or high-volume orders may require 10-14 business days. Shipping time depends on destination.

Fully custom dimensions at no extra charge. Common sizes from 4x4x2 to 18x12x8 inches. Submit your required dimensions with your quote request.

Full-color CMYK, Pantone spot colors, white ink on kraft. Finishing: matte/gloss lamination, spot UV, embossing, debossing, and foil stamping.

FSC-certified paper options, recyclable materials, and soy or water-based ink options are available by specification. See the certifications and materials page for claim scope.

Yes. Free shipping is included on every Teal order. Delivery timeline, carrier/service level, and destination requirements are confirmed during quoting.

Yes. Use the sample kit to check materials, finishes, print quality, and sizing before committing to a full production run.

We offer kraft paperboard in 300 to 400 gsm weights, white SBS (solid bleached sulfate) board in 14pt and 18pt, corrugated board in E-flute and B-flute for shipping protection, and rigid chipboard in 1.5mm to 2.5mm for luxury packaging. FSC-certified and recyclable options depend on the selected board and finish.

Yes. Every order includes free dieline creation and artwork review. Send us your logo and brand colors, and our design team will create a print-ready layout. We provide a digital proof for your approval before production starts. No design fees or hidden charges.

Why Order Sports Drink Pouches from Teal Packaging?

Teal Packaging produces custom sports drink pouches with low order minimums, material guidance, dieline support, artwork review, and a digital proof before production begins.

Standard production takes 7 business days after proof approval, while complex or high-volume orders may require 10-14 business days. FSC-certified paper options, recyclable materials, specialty finishes, and free shipping are scoped on the certifications and materials page.

Before requesting a quote, use the box size and dimensional weight calculator or the eco-friendly packaging material selector to narrow sizing and material choices.

Ready to Order Sports Drink Pouches?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

Get a Quote

New customer? Use code WELCOME10 for 10% off your first custom order.
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Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 564246684
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit