Tray And Sleeve Packaging is a two-piece custom-printed paperboard set - an inner tray that holds the product and an outer sleeve that slides over it - made for brands that want a tidy reveal on cosmetics, tech accessories, and gift sets. The tray cradles each item while the sleeve carries your branding.
The slide-out motion turns opening the box into a moment, which helps unboxing videos and repeat buyers. Because the tray holds product in place, items arrive seated and presentable instead of loose. Reach for this format when you ship multi-piece kits, candle or skincare sets, or electronics that need a defined slot for each part.
Materials & Specifications
- Material: SBS white or natural kraft paperboard, 300-400gsm
- Construction: inner tray plus an outer slide-on sleeve
- Printing: full-color CMYK, inside and outside
- Finishing: matte, gloss, or soft-touch lamination; spot UV; foil stamping; emboss or deboss
- Sustainability: FSC-certified paper option
Best Used For
- Multi-piece cosmetic and skincare kits
- Tech and electronics accessory sets
- Gift and subscription boxes
- Curated sample or discovery sets
Printing & Finishing
Print the tray interior so the inside earns a second look, then upgrade the sleeve with soft-touch lamination, spot UV highlights, or foil stamping. Emboss or deboss your logo on the sleeve face for a tactile finish.
Why Order from Teal
Teal is a US-based custom packaging manufacturer. Tray And Sleeve Packaging starts at a 50-unit minimum, with free design help and free US shipping. Pick 5-day rush or 7-business-day standard production, full-color CMYK, and an FSC paper option. The free sample kit ships for just $19.99, credited to your first order, and quotes come back within 4 business hours.
FAQ
What's the minimum order quantity? The standard minimum is 50 units. Specialty rigid setups begin at 100, but this paperboard tray-and-sleeve runs at 50.
How long is production? Standard production takes 7 business days, with a 5-day rush available.
Can I get a sample? Yes. Order the free sample kit (just $19.99 shipping) and we credit it toward your first order.
Request a free quote and we'll respond within 4 business hours.
How to Order Tray And Sleeve Packaging
Ordering custom tray and sleeve packaging is simple:
- Submit a quote request with your dimensions, quantity, and design references
- Receive quote guidance within one business day
- Send your artwork or work with our design team (free dieline + 2 revision rounds)
- Approve the digital proof and production begins
- Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days



