Custom Vape Cart Packaging

Custom Vape Cartridge Packaging: Compliant, Branded, Built to Sell

Vape packaging operates in one of the most regulated spaces in the packaging industry. Between child-resistant requirements, state compliance labeling, and the need to stand out in a crowded market, your vape cartridge boxes need to be functional, compliant, and eye-catching. Teal Packaging produces custom vape packaging that checks all three boxes. Pricing starts at $0.50 per unit for standard cartridge boxes, with volume discounts available at 500+ and 1,000+ quantities.

Vape Packaging Types We Manufacture

• Cartridge Boxes: Small tuck-end cartons sized for 0.5ml and 1ml vape cartridges. Standard dimensions: 1"x1"x3.5" to 1.5"x1.5"x4". Available in kraft, white SBS, or black board.
• Child-Resistant Boxes: Certified CR packaging with push-and-turn or squeeze-and-slide mechanisms that meet ASTM D3475 and 16 CFR 1700.20 standards. Required in most US states for THC products.
• Disposable Vape Boxes: Packaging for all-in-one disposable vape devices. Slightly larger than cart boxes to accommodate the battery unit. Window options available.
• E-Liquid and Vape Juice Boxes: Sized for 15ml, 30ml, 60ml, and 120ml bottles with die-cut inserts to hold bottles securely during shipping.
• Multi-Pack and Variety Boxes: Gift sets or variety packs containing multiple cartridges or flavors. Custom foam or cardboard inserts included.
• 510 Thread Cartridge Packaging: Universal fit boxes for the industry-standard 510 thread connection. Fits most hardware from CCELL, AVD, and Jupiter.

Pricing and Quantity Tiers

Transparent pricing with no hidden fees. Every quote includes design, dieline, and shipping.

• 50-499 units: $1.50 - $3.00 per box (ideal for testing and samples)
• 500-999 units: $0.80 - $1.80 per box
• 1,000-4,999 units: $0.50 - $1.20 per box
• 5,000+ units: Custom pricing, contact us for volume discounts

Child-resistant packaging adds approximately $0.15-$0.30 per unit depending on the CR mechanism selected. All prices include full-color CMYK printing.

Compliance Requirements by State

Vape packaging must comply with federal and state regulations. Teal Packaging helps brands navigate the complex landscape of cannabis and nicotine packaging laws across all 50 states.

• Federal: Child-resistant certification (ASTM D3475), PACT Act compliance for shipping, FDA registration requirements for nicotine products
• California: Proposition 65 warnings, universal symbol, THC content labeling, child-resistant exit packaging
• Colorado: Universal THC symbol, opaque packaging requirement, standardized serving size labels
• Oregon: OLCC-compliant labeling, universal symbol, harvest and test date requirements
• Michigan: MRA transfer labeling, universal symbol, tracking number placement
• Illinois: Child-resistant packaging mandatory, resealable requirement for multi-use products

Our design team stays current on regulation changes. We include compliance review as part of every vape packaging order at no additional cost.

Design, Materials, and Finishes

Vape packaging is a visual medium. Customers choose flavors and brands partly based on box design. Stand out on dispensary shelves and in online listings with premium finishing options:

• Full CMYK printing on 400gsm SBS (smooth, vivid color reproduction)
• Holographic and metallic finishes for shelf pop
• Matte and gloss lamination for durability and feel
• Spot UV for selective highlights on logos or text
• Foil stamping (gold, silver, rose gold, custom colors) for premium branding
• Soft-touch coating for a luxurious tactile experience
• Embossing and debossing for dimensional logo effects

All materials are FSC-certified and printed with soy-based inks. We offer recyclable and biodegradable options for brands focused on sustainability.

How to Order Custom Vape Packaging

1. Request a Quote: Tell us your cartridge dimensions, quantity, and any compliance requirements. Get a quote in 4 hours.
2. Design and Proof: Our team creates a free dieline and artwork proof. Two rounds of revisions included. Send your logo and brand colors, or let us design from scratch.
3. Production: Standard production takes 7 business days after proof approval. Rush orders available.
4. Delivery: Free shipping via DHL or FedEx to the US, Canada, UK, and Australia. Factory-to-door tracking on every order.

Why Brands Choose Teal for Vape Packaging

• No minimum order: Order 50 boxes to test or 50,000 for production. We quote every order.
• Compliance expertise: We handle state-specific labeling so you do not have to hire a compliance consultant.
• Fast turnaround: 7 business days standard. Other suppliers take 3-4 weeks.
• Free design: Dieline, artwork setup, and two revision rounds included at no charge.
• Free shipping: DHL/FedEx to US, CA, UK, AU. No surprise fees at checkout.
• Price match: Same spec, same quantity, lower price elsewhere? We match it.

Explore our related packaging: CBD packaging, custom mylar bags, tobacco packaging, display boxes, and rigid boxes for premium vape brands.

Frequently Asked Questions

Are your vape boxes child-resistant?

We offer both standard and certified child-resistant packaging. CR boxes are tested and certified to meet ASTM D3475 and CPSC 16 CFR 1700.20 standards. CR certification adds approximately $0.15-$0.30 per unit.

What size box fits a standard vape cartridge?

A standard 1ml cartridge fits in a 1"x1"x3.5" box. Half-gram (0.5ml) cartridges use slightly smaller boxes at 0.75"x0.75"x3". We custom-size to your specific hardware, including CCELL, AVD, Jupiter, and other popular brands.

Can you print state compliance warnings on the box?

Yes. We print all required state and federal warnings, lab results, batch numbers, health disclaimers, and universal THC symbols. Our team stays current on regulation changes across all 50 states and includes compliance review at no extra cost.

What is the minimum order?

No minimum order quantity. Whether you need 50 sample boxes or 50,000 production units, we quote every order. Standard production takes 7 business days after proof approval. Free US shipping on all orders.

Do you make packaging for CBD vape products?

Yes. CBD vape packaging follows similar compliance requirements but with different labeling rules. See our CBD packaging page for the full range of CBD-specific packaging options including tincture boxes, topical packaging, and edible containers.

What is the difference between CR and non-CR vape packaging?

Child-resistant (CR) packaging requires a specific mechanism (push-and-turn, squeeze-and-slide, or button-lock) that prevents children under 5 from opening. Non-CR packaging is a standard tuck-end box. Most US states require CR packaging for THC products. Nicotine vape products may not require CR in all states.

How long does production take?

Standard production is 7 business days after proof approval. Rush production is available for urgent orders. Shipping adds 3-5 business days to the US via DHL or FedEx (free).

Can I get a sample before ordering in bulk?

Yes. We offer sample kits for $50, credited toward your first production order. Samples ship in 3-5 business days with free worldwide shipping. Request a sample to see the print quality, paper weight, and finish before committing.

Do you offer white-label vape packaging?

Yes. We produce unbranded, plain white or kraft cartridge boxes that you can use as-is or apply your own labels to. Popular with brands testing new markets or running limited editions.

What file formats do you accept for artwork?

We accept AI (Adobe Illustrator), PDF, PSD, and high-resolution PNG files (300 DPI minimum). If you do not have artwork, our design team creates it for free. Just send your logo, brand colors, and any reference images.