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Wholesale Custom Paper Padded Mailer

★★★★★ 4.8 (142 reviews)
No
MOQ
7d
Production
Free
Shipping
FSC
Certified

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Try a Sample Kit

3-5 samples shipped free. $50 credited on first order.

Buy Sample Kit - $50

Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

7 business days

Shipping

Free to US, CA, UK, AU

Protective Shipping That Reflects Your Brand

Paper padded mailers combine the lightweight convenience of an envelope with the cushioned protection your products need in transit. Unlike plastic bubble mailers, these are made entirely from paper-based materials, making them curbside recyclable in most municipalities. For brands that ship jewelry, cosmetics, small electronics, or accessories, they offer a smart balance between protection and presentation.

Each mailer features a honeycomb kraft paper lining or crinkle paper fill that absorbs impact without adding bulk. The result is a shipping solution that keeps items safe while arriving at your customer's door looking clean and professional.

Full-Color Custom Printing on Every Surface

Your packaging is the first physical touchpoint a customer has with your brand. With CMYK full-color printing across the entire exterior, you can turn a plain shipping envelope into a branded unboxing moment. Print your logo, patterns, seasonal designs, or care instructions directly on the mailer itself.

Finishing options include matte lamination for a soft, premium feel or gloss lamination for bold, vivid colors. Spot UV coating can highlight specific design elements like your logo or tagline. Our design team works with you at no extra cost to make sure your artwork is print-ready and positioned correctly.

  • Full exterior CMYK printing with edge-to-edge coverage
  • Matte or gloss lamination for durability and texture
  • Peel-and-seal adhesive strip for easy, secure closure
  • Available in multiple sizes to fit different product dimensions

Recyclable Materials Your Customers Will Notice

These mailers use virgin or recycled kraft paper for the outer shell and paper-based cushioning on the inside. There is no plastic film, no bubble wrap, and no mixed materials that complicate recycling. Your customers can flatten the mailer and drop it in their paper recycling bin.

Kraft paper is naturally sturdy and tear-resistant, so protection does not come at the expense of sustainability. For brands that market themselves as environmentally conscious, switching from poly bubble mailers to paper padded alternatives is one of the most visible changes you can make. Customers notice, and they appreciate it.

Who Ships With Paper Padded Mailers

Subscription box companies use them for monthly shipments of curated products like candles, skincare, or stationery. Jewelry brands rely on the cushioned interior to protect delicate items without needing additional void fill. Ecommerce sellers on Etsy and Shopify choose them for lightweight goods like phone cases, scarves, and printed artwork.

Bookstores and publishers ship paperbacks and graphic novels in these mailers because the padding prevents corner damage while keeping shipping weight low. Boutique cosmetics brands print their full branding on the exterior, eliminating the need for an inner box entirely. Even tech accessory companies shipping cables, adapters, and screen protectors find the protection level more than sufficient.

Why Brands Choose Teal Packaging

There is no minimum order quantity, so you can test a design before committing to thousands of units. Every order ships free to the US, Canada, UK, and Australia. From artwork approval to delivery, turnaround is 14 days.

Our design team provides free support to help you finalize layouts, adjust colors for print accuracy, and prepare files in the correct format. You are not paying extra for revisions or consultations.

If you are ready to replace generic poly mailers with something your customers will actually remember, Request a free quote to get started. Have questions about sizing, materials, or print specifications? Just contact our team and we will walk you through it.

How to Order Wholesale Custom Paper Padded Mailer

Ordering custom wholesale custom paper padded mailer is simple:

  • Submit a quote request with your dimensions, quantity, and design references
  • Receive pricing within 4 hours
  • Send your artwork or work with our design team (free dieline + 2 revision rounds)
  • Approve the digital proof and production begins
  • Ships free in 7 business days
Common Questions

Frequently Asked Questions

Answers about wholesale custom paper padded mailer, materials, lead times, and ordering.

There is no minimum order quantity at Teal Packaging. Pricing improves at higher quantities.

Standard production takes 7 business days after proof approval. Rush production (5-7 days) is available at an upcharge. Free shipping adds 2-5 days.

Fully custom dimensions at no extra charge. Common sizes from 4x4x2 to 18x12x8 inches. Submit your required dimensions with your quote request.

Full-color CMYK, Pantone spot colors, white ink on kraft. Finishing: matte/gloss lamination, spot UV, embossing, debossing, and foil stamping.

Yes. All board is sourced from FSC-certified mills. Printing uses soy-based inks. Certifications available on request.

Yes. Every order ships free to the United States, Canada, United Kingdom, and Australia. There is no minimum order value for free shipping. Standard transit time is 3 to 5 business days for domestic US and 5 to 10 days for international.

Yes. We offer single-unit samples so you can check the material, print quality, and dimensions before committing to a full production run. Sample orders follow the same 7-day production schedule and ship free.

We offer kraft paperboard in 300 to 400 gsm weights, white SBS (solid bleached sulfate) board in 14pt and 18pt, corrugated board in E-flute and B-flute for shipping protection, and rigid chipboard in 1.5mm to 2.5mm for luxury packaging. All materials are FSC-certified.

Yes. Every order includes free dieline creation and artwork review. Send us your logo and brand colors, and our design team will create a print-ready layout. We provide a digital proof for your approval before production starts. No design fees or hidden charges.

Why Order Wholesale Custom Paper Padded Mailer from Teal Packaging?

Teal Packaging produces custom wholesale custom paper padded mailer with no minimum order quantity. Every box is printed on FSC-certified materials using soy-based inks. We include free dieline design, artwork review, and a digital proof with every order so your packaging looks exactly right before production begins.

Standard production takes 7 business days. All orders ship free to the United States, Canada, United Kingdom, and Australia. From 25 sample units to 25,000 production runs, you get the same premium materials, printing quality, and attention to detail.

Ready to Order Wholesale Custom Paper Padded Mailer?

Get a quote within 4 hours. Free dieline and design setup included. Ships free to US, CA, UK, and AU.

Get a Quote

Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

USA

(346) 697-0004
44288 Fremont Blvd,
Fremont, CA 94538, USA

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 564246684
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

orders@tealpackaging.com sales@tealpackaging.com help@tealpackaging.com