The Wholesale Custom Paper Padded Mailer is a curbside-recyclable shipping mailer for brands that want cushioned protection without plastic bubble wrap, built from corrugated board and custom-printed in full color. It ships flat and folds into a self-sealing envelope-style mailer with a built-in paper honeycomb cushion.
The integrated paper padding absorbs shock during transit, so fragile items like jewelry, ceramics, and small electronics arrive intact while your unboxing stays plastic-free and on-brand. Because it folds flat and seals without tape, your packing team can pack and label faster on high-volume order days. A common use-case is a skincare or apparel brand replacing poly bubble mailers with a recyclable padded option that prints edge to edge.
Materials & Specifications
- Material: Corrugated board with paper honeycomb cushioning layer
- Construction: Die-cut self-sealing mailer, no tape required
- Printing: Full-color CMYK, inside and outside
- Finishing: Matte or gloss lamination
- Sustainability: FSC-certified paper option, curbside recyclable
Best Used For
- Shipping small fragile goods like jewelry, glassware, and ceramics
- Skincare, cosmetics, and apparel ecommerce orders
- Subscription boxes that want a plastic-free padded send
- Replacing poly bubble mailers with a recyclable alternative
Printing & Finishing
Print full-color CMYK across the outside and inside surfaces to brand the unboxing. Add matte or gloss lamination for a durable, polished finish that holds up in the mail stream.
Why Order from Teal
Teal is a US-based custom packaging manufacturer with a 50-unit minimum on stock mailer styles. You get free design help, free US shipping, full-color CMYK printing, and an FSC-certified paper option. Choose 5-day rush or 7-business-day standard production, Order a free sample kit (just $19.99 shipping, credited to your first order), and get a quote back within 4 business hours.
FAQ
What's the minimum order quantity? The minimum is 50 units; specialty rigid styles start at 100.
How long is production? Standard production is 7 business days, with a 5-day rush available.
Can I get a sample? Yes. Order a free sample kit for $19.99 shipping and we credit it to your first order.
Is it recyclable? Yes. The paper padded mailer is curbside recyclable, with an FSC-certified paper option.
Request a free quote and we'll get back to you within 4 business hours.
How to Order Wholesale Custom Paper Padded Mailer
Ordering custom wholesale custom paper padded mailer is simple:
- Submit a quote request with your dimensions, quantity, and design references
- Receive quote guidance within one business day
- Send your artwork or work with our design team (free dieline + 2 revision rounds)
- Approve the digital proof and production begins
- Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
