Paper Padded Mailer boxes are die-cut corrugated mailers whose fluted board cushions small items in transit, custom-printed for sellers shipping fragile or compact goods without bubble wrap or plastic. The corrugation absorbs shocks so contents stay intact.
Choosing a Paper Padded Mailer over a plastic poly mailer gives you a recyclable, curbside-friendly shipper that still protects, and the rigid walls resist crushing better than a flexible envelope. That suits jewelry, cosmetics, electronics accessories, and small breakables that need a snug, protective home in the mail.
Materials & Specifications
- Material: Corrugated board (E-flute for cushioning, B or C-flute for heavier or sharper items)
- Construction: One-piece die-cut mailer with interlocking flaps, no tape needed
- Printing: Full-color CMYK, inside and outside
- Finishing: Matte or gloss lamination, custom inserts or partitions for extra protection
- Sustainability: FSC-certified paper option, plastic-free and curbside recyclable
Best Used For
- Jewelry and small accessories
- Cosmetics and skincare minis
- Electronics cables and small parts
- Fragile gifts and breakable keepsakes
Printing & Finishing
Add a fitted insert to nest the item and keep it from shifting, then finish with matte or gloss lamination so the print survives the journey. Inside printing makes the protective open feel intentional rather than utilitarian.
Why Order from Teal
We are a US-based custom packaging manufacturer with a 50-unit minimum (100+ only for specialty rigid). You get free design help, free US shipping, full-color CMYK printing, and an FSC-certified paper option. Run it on 7-business-day standard production or 5-day rush. A free sample kit ships for just $19.99, credited to your first order.
FAQ
What's the minimum order quantity? The standard minimum is 50 units. Only specialty rigid boxes start at 100+.
How long is production? Standard production runs 7 business days, with a 5-day rush available.
Can I get a sample? Yes. A free sample kit ships for just $19.99, credited to your first order.
Is this recyclable? Yes. The corrugated board is curbside recyclable and available on an FSC-certified paper option.
Request a free quote and we'll get back to you within 4 business hours.
How to Order Paper Padded Mailer
Ordering custom paper padded mailer is simple:
- Submit a quote request with your dimensions, quantity, and design references
- Receive quote guidance within one business day
- Send your artwork or work with our design team (free dieline + 2 revision rounds)
- Approve the digital proof and production begins
- Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
