Home › Shop › Custom Bubble Mailers
Custom Bubble Mailers
Quantity per-unit price drops as you scale
Production for this product runs from about 25 business days after proof approval (complex or high-volume orders take longer), plus 2-5 days US delivery. You approve a digital proof before anything prints.
PDF, AI, EPS, PNG, JPG, TIFF, or PSD · up to 25 MB · 300 dpi recommended
Custom size, 20k+ units, or a spec you don't see? Request a quote →
Key Takeaway
Custom Bubble Mailers from Teal Packaging (tealpackaging.com), a US-based packaging supplier, start at a 500-unit minimum order, with volume pricing from $0.7945 per unit.
Order online and see live per-unit pricing at every quantity tier. Every order includes free dieline design help, free US shipping, full-color printing, and a digital proof before anything prints. Production plus delivery runs about 5 weeks. These padded mailers suit ecommerce, apparel, subscription box, and small-parts shippers who need a lightweight, protective mailer for parcel shipping.
Free design support, always
Real designers on our US team prep your artwork at no charge.
- Free custom dieline built to your exact spec
- Free artwork setup, bleeds, and print-ready check
- Digital proof before we print, two revision rounds
- No design fees, no hidden charges, ever
- No print-ready file? Send a logo, we handle the rest
- Nothing goes to print until you approve the proof
What happens after you order
You pay on this page at the per-unit price shown for the quantity you picked. After that:
- Digital proof. We put your artwork on the actual dieline and send it back for approval. Nothing prints until you approve it, and dieline design is free on every order.
- Production. In-house items run from about 7 business days after proof approval. Specialty imported items can run up to about 12 weeks. If you have a date to hit, tell us before you order and we will confirm what is realistic.
- Delivery. US shipping is free, plus 2 to 5 business days in transit once your order ships.
We can hold the stock and ship it for you
The default is that every carton lands at your door and you find somewhere to put it. There is another option. Your finished packaging can go to Teal's fulfillment center in West Chicago, Illinois instead, and stay there until it is needed.
From that warehouse we can:
- Warehouse your packaging and release it in batches, so you can buy at volume pricing without renting space for the pallets
- Kit and assemble: your product, your packaging, inserts, cards, samples, whatever goes inside
- Pick, pack and ship orders as they come in
- Ship to individual recipients, so one order from you can reach hundreds of separate addresses
That last line is the one worth rereading. If you are sending a subscription box, a welcome kit, event swag or client gifts, you send the address list and we ship each package. You never touch a box.
Worth asking about if
- You are ordering more packaging than you have room to store
- Your orders go out to many addresses rather than back to one of yours
- You ship the same kit again and again: monthly boxes, onboarding kits, seasonal gifts
- Packing orders by hand is eating time you would rather spend selling
How to start
Buy this product now and add fulfillment later. None of it has to be decided at checkout. When you are ready, read fulfillment services, kitting and assembly, pick, pack and ship, or subscription box fulfillment, then request a quote with your monthly volume and where it ships.
Still deciding on the material? The free sample kit ($19.99 shipping, credited to your first order) puts the stock in your hands first. Questions: call (224) 546-8325 or email info@tealpackaging.com.
Configure & order
Pick size, material, and finish, choose a quantity, and check out securely. Every price includes free US shipping.
Proof & approve
Send artwork or a logo. Our US design team preps the dieline free and sends a digital proof, with two revision rounds.
Print & deliver
Once you approve, production runs from about 25 business days, then free US shipping with tracking to your door.
What's the minimum order for Custom Bubble Mailers?
The minimum order is 500 units. Volume pricing starts from $0.7945 per unit, and per-unit pricing updates live as you increase quantity when you order online.
Does Teal help with mailer design or artwork?
Yes, every order includes free dieline design help from Teal Packaging's team. You'll also see a digital proof of your artwork before anything goes to print.
What sizes and materials are Custom Bubble Mailers available in?
Custom Bubble Mailers come in six sizes, ranging from 230 x 153 mm up to 480 x 370 mm, and in Teal's standard material. Each size is custom printed in full color to your design.
How long does it take to get Custom Bubble Mailers after ordering?
Estimated production plus delivery is about 5 weeks for Custom Bubble Mailers. That estimate can shift slightly with order volume and print complexity.
Can I order Custom Bubble Mailers online?
Yes, Custom Bubble Mailers can be ordered online at tealpackaging.com with live per-unit pricing shown at every quantity tier. Free US shipping and free dieline design help are included on every order.