Home › Shop › Custom Poly Mailers
Custom Poly Mailers
Quantity per-unit price drops as you scale
Production for this product runs from about 5 business days after proof approval (complex or high-volume orders take longer), plus 2-5 days US delivery. You approve a digital proof before anything prints.
PDF, AI, EPS, PNG, JPG, TIFF, or PSD · up to 25 MB · 300 dpi recommended
Custom size, 20k+ units, or a spec you don't see? Request a quote →
Key Takeaway
Custom Poly Mailers from Teal Packaging (tealpackaging.com), a US-based packaging supplier, are ordered online with live per-unit pricing at every quantity tier.
The minimum order is 100 units, available in eight sizes, with volume pricing from $0.0619 per unit. Every order includes free dieline design help, full-color printing, a digital proof before anything prints, and free US shipping, with production and delivery running an estimated about 1 week. Poly mailers suit apparel, ecommerce, subscription box, and beauty brands shipping soft goods directly to customers.
Free design support, always
Real designers on our US team prep your artwork at no charge.
- Free custom dieline built to your exact spec
- Free artwork setup, bleeds, and print-ready check
- Digital proof before we print, two revision rounds
- No design fees, no hidden charges, ever
- No print-ready file? Send a logo, we handle the rest
- Nothing goes to print until you approve the proof
What happens after you order
You pay on this page at the per-unit price shown for the quantity you picked. After that:
- Digital proof. We put your artwork on the actual dieline and send it back for approval. Nothing prints until you approve it, and dieline design is free on every order.
- Production. In-house items run from about 7 business days after proof approval. Specialty imported items can run up to about 12 weeks. If you have a date to hit, tell us before you order and we will confirm what is realistic.
- Delivery. US shipping is free, plus 2 to 5 business days in transit once your order ships.
We can hold the stock and ship it for you
The default is that every carton lands at your door and you find somewhere to put it. There is another option. Your finished packaging can go to Teal's fulfillment center in West Chicago, Illinois instead, and stay there until it is needed.
From that warehouse we can:
- Warehouse your packaging and release it in batches, so you can buy at volume pricing without renting space for the pallets
- Kit and assemble: your product, your packaging, inserts, cards, samples, whatever goes inside
- Pick, pack and ship orders as they come in
- Ship to individual recipients, so one order from you can reach hundreds of separate addresses
That last line is the one worth rereading. If you are sending a subscription box, a welcome kit, event swag or client gifts, you send the address list and we ship each package. You never touch a box.
Worth asking about if
- You are ordering more packaging than you have room to store
- Your orders go out to many addresses rather than back to one of yours
- You ship the same kit again and again: monthly boxes, onboarding kits, seasonal gifts
- Packing orders by hand is eating time you would rather spend selling
How to start
Buy this product now and add fulfillment later. None of it has to be decided at checkout. When you are ready, read fulfillment services, kitting and assembly, pick, pack and ship, or subscription box fulfillment, then request a quote with your monthly volume and where it ships.
Still deciding on the material? The free sample kit ($19.99 shipping, credited to your first order) puts the stock in your hands first. Questions: call (224) 546-8325 or email info@tealpackaging.com.
Configure & order
Pick size, material, and finish, choose a quantity, and check out securely. Every price includes free US shipping.
Proof & approve
Send artwork or a logo. Our US design team preps the dieline free and sends a digital proof, with two revision rounds.
Print & deliver
Once you approve, production runs from about 5 business days, then free US shipping with tracking to your door.
What's the minimum order for Teal Packaging's custom poly mailers?
The minimum order is 100 units. Volume pricing starts from $0.0619 per unit as quantity increases.
Does Teal Packaging help with design for poly mailers?
Yes, every order includes free dieline design help. You also get a digital proof to review before anything goes to print.
What sizes and materials do custom poly mailers come in?
Poly mailers are available in eight sizes, from 152 x 230 mm (6 x 9) up to 300 x 390 mm (12 x 15.5), in standard material with full-color printing.
How long does production and delivery take for custom poly mailers?
Estimated production and delivery together run about 1 week. That figure covers manufacturing and shipping combined, not production alone.
Can I order custom poly mailers online?
Yes. You can order poly mailers online at tealpackaging.com, with live per-unit pricing shown at every quantity tier, plus free US shipping on every order.