Teal Packaging is a US custom-packaging manufacturer, but its canon product range does not include beverage cans or custom smoothie cups; it does include made-to-order printed packaging such as mylar bags, pouches, paper bags, shopping bags, tins, folding cartons, mailer boxes, and shipping boxes. For beverage-adjacent packaging, Teal can support full-color printed bags, pouches, cartons, or tins. Most products start at 50 units, with free design help, free US shipping, and production from about 7 business days after proof approval (longer for complex or high-volume orders).
Custom Smoothie Cups from Teal Packaging: 50-unit standard MOQ (100+ units for specialty rigid boxes), 2-5 business day delivery in the US (express and economy options available), free design help included on every order, free generic sample kit ($19.99 shipping, credited toward your first order). Standard production runs from about 7 business days after digital proof approval; complex or high-volume orders take longer.
Materials and certifications: FSC-certified paper stock, FDA 21 CFR 176.170-compliant food-contact options, soy-based inks, kraft / corrugated / rigid paperboard / mylar / tin / vinyl substrates.
Contact Teal Packaging: Call (224) 546-8325, email info@tealpackaging.com, or request a free quote at tealpackaging.com/contact-us. We reply within one business day.
Updated June 20, 2026 · Teal Packaging operates a US facility in West Chicago, Illinois.
Custom Branded Smoothie Cups for Juice Bars and Cafes
Custom smoothie cups turn every beverage into a mobile advertisement. As customers carry branded cups through offices, gyms, and streets, your logo and messaging reach hundreds of potential customers. Available in clear plastic, compostable materials, or eco-friendly paper, with full-color printing to showcase your brand.
Material Options
PET (Polyethylene Terephthalate) cups provide crystal-clear visibility for colorful smoothies and layered drinks. The rigid plastic maintains shape without sweating or deforming. PET is recyclable in most municipal programs and communicates premium quality.
PLA (Polylactic Acid) cups are made from plant-based materials like corn starch. These compostable cups look and perform like traditional plastic but break down in commercial composting facilities. The clear material showcases drink colors while supporting sustainability messaging.
Paper smoothie cups feature polyethylene lining for liquid resistance. The exterior paper surface accepts custom printing exceptionally well. Available in white or kraft finishes. Some manufacturers offer PLA-lined paper cups for improved compostability.
Size Range and Capacity
Common smoothie cup sizes include 12oz for small servings or kids' portions, 16oz for standard single servings, 20oz for large smoothies or protein shakes, and 24oz for extra-large or shared portions. Cup dimensions vary by manufacturer but typically range from 3-4 inches in diameter.
Consider typical serving sizes when selecting cup sizes. Oversized cups increase material costs and create waste when customers order smaller sizes. Undersized cups frustrate customers and limit upselling opportunities. Many operations stock 2-3 sizes to cover common order variations.
Lid and Straw Options
Dome lids accommodate thick smoothie toppings, whipped cream, or blended ice without compressing. The clear plastic showcases layered drinks and colorful garnishes. Cross-slot openings fit standard straws while minimizing spill risk.
Flat lids create sleek profile for simpler presentations. The reduced height improves stability and storage efficiency. Sip-through openings eliminate straw needs for some beverages, reducing material usage and waste.
Straws are available in plastic, paper, or compostable PLA materials. Wide-bore straws (8-10mm diameter) handle thick smoothies and chunky add-ins without clogging. Wrapped straws maintain hygiene and display branding opportunities on wrapper printing.
Printing and Branding
Full-color digital printing reproduces photographic images, gradients, and complex graphics on plastic or paper cups. The process accommodates individual customization or variable designs for seasonal promotions, limited editions, or social media campaigns.
Flexographic printing applies spot colors in bold, high-opacity designs. This traditional method works well for logos, text, and simple graphics. Lower per-unit costs than digital printing make it economical for large production runs with consistent designs.
Shrink sleeve labels wrap around cups with seamless, 360-degree graphics. The full-coverage design maximizes branding real estate and creates premium shelf presence. Labels apply to standard stock cups, reducing inventory complexity when offering multiple designs.
Pricing Structure
- 100 units: $0.85-$1.65 per cup depending on size and material
- 500 units: $0.58-$1.10 per cup
- 1,000 units: $0.44-$0.85 per cup
Minimum order quantity is 50 units per design and size. Standard production time is 15-20 business days after artwork approval. Pricing typically includes cups only; lids and straws quoted separately. Full-color printing costs more than 1-2 color designs.
Use Cases and Applications
Juice bars and smoothie shops use branded cups to reinforce identity and create social media moments. Customers photographing colorful drinks provide organic marketing when cups feature Instagram handles or hashtags prominently.
Gyms and fitness centers offer protein shakes and smoothies in branded cups. The health-conscious environment aligns with premium cup materials like PLA or recycled PET. Bold, motivational graphics resonate with fitness audiences.
Grocery stores sell pre-made smoothies and fresh juices in branded cups for grab-and-go convenience. The packaging must balance visual appeal with refrigerator storage efficiency and regulatory labeling requirements.
Event catering and corporate wellness programs serve smoothies in custom cups for conferences, health fairs, or employee appreciation events. The branded packaging creates memorable experiences and extends brand visibility beyond the event.
Design Recommendations
Feature logo placement prominently on multiple sides for visibility regardless of cup orientation. Many customers hold cups with hands covering portions of design, so critical information should appear above typical hand placement (upper third of cup).
Use vertical design orientation to complement cup shape. Text and graphics that read correctly when the cup is upright feel natural and professional. Angled or horizontal elements can appear disorienting.
High-contrast color combinations ensure visibility in various lighting conditions. Pale colors on white cups lack impact, while dark inks on dark cups disappear. Test designs in printed samples under fluorescent, natural, and LED lighting.
Include calls to action like social media handles, website URLs, or QR codes linking to menus or loyalty programs. Position these elements on cup sides or bases where they remain visible on tables and in photos.
Sustainability Messaging
If using compostable or recyclable materials, include clear disposal instructions on cup printing. Many consumers want to dispose of materials properly but lack guidance. Simple icons or text improve proper disposal rates.
Highlight environmental benefits without overstating claims. Terms like "compostable" require commercial composting facilities that may not be available in all areas. "Made from plants" or "recyclable where facilities exist" provide accurate messaging.
Consider offering incentives for customers who bring reusable cups. Discount structures or loyalty points reward sustainable behavior while reducing single-use material consumption. Branded reusable cups create ongoing marketing opportunities.
Health and Safety Compliance
All smoothie cup materials must meet FDA food contact requirements. Verify certifications from suppliers before ordering. BPA-free certifications are important for plastic cups, as many consumers specifically seek BPA-free options.
Include allergen warnings if cups will hold products containing common allergens. Some jurisdictions require specific labeling for products containing nuts, dairy, or soy. Consult local regulations before finalizing designs.
Date and time marking areas help staff track product freshness and comply with food safety protocols. Include small spaces on cups or lids for handwritten information if using cups for pre-made drinks.
Inventory and Operations Planning
Calculate usage rates based on daily smoothie sales and order cushion for growth or seasonal spikes. Running out of branded cups forces use of generic alternatives that sacrifice marketing value.
Store cups in original packaging in cool, dry conditions. Stack carefully to prevent crushing or deformation. Plastic cups can become brittle if exposed to extreme temperatures during storage.
Train staff on proper cup handling to minimize waste from damage. Cups that stick together can tear or crack when separated roughly. Gentle separation preserves cup integrity and reduces loss.
Ordering Process
Start with our quote request form, specifying cup size, material, quantity, and printing requirements. Include beverage details (thickness, temperature, holding time) to inform material recommendations.
Submit print-ready artwork in vector format with color specifications. We provide templates showing print areas and safe zones for different cup sizes. Digital proofs show how flat artwork appears on cylindrical cup form.
Physical samples available for $30-$50 per design, shipped within 5-7 business days. Sample costs credited toward production orders of 500+ units. Explore complementary products like custom coffee cups, branded napkins, and custom takeout bags for complete beverage service branding.
