Packaging Built for 100ml Bottles
When your product comes in a 100ml bottle, the box surrounding it does more than protect the contents. It communicates your brand's quality, builds trust at the point of sale, and sets the tone for every customer's unboxing experience. Custom 100ml bottle boxes give you full control over how your product is presented, whether that's on a retail shelf, inside a subscription shipment, or delivered directly to a customer's door.
At Teal Packaging, we work with brands across beauty, wellness, fragrance, skincare, and specialty food to create precision-fitted packaging for 100ml bottles.
Our minimum order quantity is just 50 units, making it practical for emerging brands and growing businesses alike.
Every order includes free design support, and Free shipping is included on every Teal order, with delivery details confirmed during quoting.
From essential oil boxes to serum packaging to perfume cartons, our team helps you build a finished product that looks and feels premium from the outside in. If you also sell products in other bottle sizes, take a look at our custom cosmetic boxes for a full range of beauty packaging options.
Materials and GSM Specifications
Choosing the right material for your 100ml bottle packaging depends on your brand positioning, the weight of your bottle, and how the product will be sold.
We offer several substrates to match different requirements:
- 300gsm to 350gsm Folding Carton (SBS): Smooth, bright white board with excellent ink receptivity. The standard choice for cosmetic and skincare bottle boxes where color accuracy and detail matter most.
- 350gsm to 400gsm Kraft Board: A natural brown stock with an organic, earthy aesthetic. Well suited to botanical, wellness, and artisan brands.
- E-flute Corrugated Board: A lightweight corrugated option that adds structural rigidity. Recommended when shipping glass bottles that need extra protection in transit.
- 1200gsm to 2000gsm Rigid Chipboard: Used for premium, luxury bottle packaging. Provides a substantial, weighty feel associated with high-end fragrances and prestige skincare lines.
All substrates are FSC-certified. Printing is done using soy-based inks, which produce vivid results while reducing the environmental footprint of your packaging run. Surface finishes available include matte lamination, gloss lamination, soft-touch lamination, spot UV, embossing, debossing, and foil stamping in gold, silver, rose gold, and holographic.
Customization for Your Brand
Our custom 100ml bottle boxes are fully bespoke. Every structural and visual element can be tailored to your specifications:
- Box style: Straight tuck, reverse tuck, auto-bottom, sleeve and tray, two-piece lid and base, or custom die-cut configurations.
- Color printing: Full-color CMYK with optional Pantone matching for precise brand color consistency across packaging runs.
- Surface finishes: Matte, gloss, soft-touch, spot UV highlighting, embossing, debossing, and foil stamping.
- Interior inserts: Cardboard, foam, or molded pulp inserts designed to cradle your specific bottle and prevent shifting during shipping.
- Window cutouts: Die-cut windows with clear PET film so customers can see the bottle inside without opening the box.
We provide a free design service for all orders.
Our team can work from your existing brand assets or build artwork from the ground up. You'll receive a print-ready dieline and a digital proof for sign-off before production begins. Physical pre-production samples are also available on request.
Common Sizes for 100ml Bottle Boxes
All boxes are manufactured to your exact bottle dimensions. As a general reference, here are typical sizing ranges for 100ml bottle box formats (all measurements in inches):
- Slim spray bottle box: approximately 1.5 x 1.5 x 4.5 inches
- Standard round or oval bottle box: approximately 2 x 2 x 4.5 inches
- Wide square bottle box: approximately 2.5 x 2.5 x 4 inches
- Dropper or tincture bottle box: approximately 1.75 x 1.75 x 4.75 inches
- Perfume bottle box: approximately 2.25 x 2.25 x 4.25 inches
If your bottle has an unusual shape or requires a non-standard fit, send us the dimensions and we will create a custom die to match. Custom sizing is included at no extra cost.
Sustainability and Responsible Sourcing
Teal Packaging is committed to eco-friendly production across all our packaging lines. All paperboard and kraft materials used in our bottle boxes carry FSC certification, confirming they originate from responsibly managed forests. Printing uses low-VOC soy-based inks rather than petroleum-based alternatives, reducing emissions and improving recyclability of the finished box.
Our manufacturing partners follow rigorous environmental management standards, and all finished cartons are available with recyclable options by specification. Kraft board options are also compostable. If sustainability is central to your brand story, we can guide you toward the material and finish combinations that best support your values without compromising on visual quality.
For complementary sustainable packaging, explore our custom kraft boxes or browse our retail packaging range for shelf-ready options.
How to Order Custom 100ml Bottle Boxes
Our ordering process is designed to be straightforward from first contact through to delivery:
- Step 1 - Get a quote: Submit your box dimensions, quantity, material preference, and any finish or structural requirements using our online quote form.
- Step 2 - Design consultation: Our free design team prepares artwork or adapts your existing files to a production-ready dieline.
- Step 3 - Proof approval: Review your digital proof and request changes until the design is exactly right. Physical samples available on request.
- Step 4 - Production: Once you approve the proof, production begins. Standard turnaround is 2 weeks.
- Step 5 - Free delivery: Your finished order is Free shipping is included on every Teal order, with delivery details confirmed during quoting.
Minimum order is 50 units. Volume discounts apply for larger runs.
