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Custom Corrugated Boxes

Custom packaging planning

Compare materials, review artwork, and approve a digital proof for custom corrugated boxes before production.

Low
MOQ
7d
Production
Free
Shipping
FSC
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Material

Corrugated, cardboard, kraft

Printing

Full CMYK + Pantone, soy inks

Turnaround

7 business days

Shipping

Free shipping included

Introduction to Custom Ammo Boxes

Custom ammo boxes serve the shooting sports, military, law enforcement, and outdoor recreation markets with specialized packaging solutions. Quality ammo boxes protect ammunition during storage and transport while providing branding opportunities for manufacturers and retailers. These boxes must meet specific durability requirements while offering practical functionality for end users.

Teal Packaging partners with manufacturing specialists to deliver custom ammo boxes meeting the demanding requirements of the ammunition industry. Our boxes are engineered to protect ammunition from environmental factors while providing reliable performance under field conditions. From small pistol ammunition to large rifle calibers, we create packaging solutions suited to various applications.

Materials and Construction Standards

Ammunition packaging requires materials that withstand rough handling, temperature extremes, and moisture exposure. Our custom ammo boxes use robust materials designed specifically for demanding conditions encountered in storage and transport. Quality construction ensures boxes maintain integrity throughout the product lifecycle.

Material options include heavy-duty cardboard in various thicknesses, plastic containers for reusable applications, and metal tins for premium positioning. Cardboard options range from 275lb to 400lb test depending on box size and handling requirements. All materials are tested for durability and compatibility with ammunition products.

  • 275lb test cardboard: economical option for standard ammunition
  • 350lb test cardboard: enhanced durability for heavier calibers
  • 400lb test cardboard: maximum protection for valuable ammunition
  • Plastic ammo cans: reusable water-resistant storage
  • Metal tin boxes: premium presentation and collectible value
  • Water-resistant coatings: protection against moisture damage

Customization and Design Features

Custom ammo boxes offer extensive opportunities for brand differentiation in competitive markets. Our customization options help you create packaging that communicates quality and professionalism while meeting functional requirements. Design elements can communicate product information, safety warnings, and brand identity.

Printing capabilities include offset printing for detailed graphics, flexographic printing for bold branding, and four-color processing for photographic images. Finishing options include matte lamination, UV coating for durability, and spot gloss for emphasis. Custom printing can include caliber information, ballistics data, safety warnings, and brand elements required by regulations.

Size Options in Inches

Custom ammo boxes are sized to accommodate specific ammunition types and quantities. Selecting appropriate dimensions ensures secure fit and proper presentation for each caliber and loading type.

  • Pistol small: 2.5" x 1.5" x 1" - 50 rounds 9mm
  • Pistol standard: 3.5" x 2.5" x 1.5" - 100 rounds 9mm
  • Pistol large: 4.5" x 3" x 2" - 200 rounds 9mm
  • Rifle standard: 4" x 3" x 2" - 20 rounds .223/5.56
  • Rifle magnum: 5" x 3.5" x 2.5" - 20 rounds .308
  • Shotgun shell: 4" x 2.5" x 1.5" - 25 shells 12 gauge
  • Bulk storage: 12" x 8" x 4" - 500+ rounds

Sustainability and Environmental Responsibility

While ammunition packaging serves specialized markets, environmental responsibility remains important to manufacturers and consumers. Our custom ammo boxes include sustainable options that reduce environmental impact while maintaining required performance standards.

Sustainable options include recyclable cardboard materials, recycled content paperboard, and water-based coatings that maintain recyclability. We work with manufacturers to minimize waste during production and optimize material usage. These efforts support broader industry sustainability initiatives while meeting functional requirements.

Ordering Process

Ordering custom ammo boxes through Teal Packaging ensures efficient delivery and quality results. Our streamlined process delivers finished boxes within 2 weeks, faster than the typical 4 to 6 week industry timeline. This quick turnaround supports retail inventory management and product launches.

The minimum order quantity is 50 units, making custom ammo boxes accessible for businesses at every scale. free shipping included on every order is included with all orders. Our team provides complimentary design assistance to ensure your custom ammo boxes meet specifications and regulatory requirements.

Production Checklist

How to Plan Custom Corrugated Boxes

Use this page to brief Teal before quoting. The strongest custom corrugated boxes requests include structure, size, artwork stage, material target, quantity, ship-to country, and any compliance or retail display needs.

1. Confirm structure and fit

Share the packed product size, preferred box style, insert needs, and whether the package ships directly or sits on a retail shelf. If you are unsure, Teal can suggest a mailer, folding carton, sleeve, rigid setup box, tray, or insert direction.

2. Choose board and finish

Match the material to weight, shipping risk, shelf life, and brand feel. Common choices include kraft, SBS, corrugated, rigid board, recycled paperboard, matte lamination, gloss lamination, foil, embossing, debossing, and spot UV.

3. Prepare artwork and proofing

Upload logos, dielines, color references, barcodes, warnings, ingredient panels, or compliance copy before proofing. Teal checks print placement, bleed, safe zones, panel orientation, and finishing details before production starts.

4. Lock quantity and timeline

Quote accuracy improves when you include target quantity, launch date, shipping destination, and rush requirements. Standard production can begin after proof approval, and sample kits help compare materials before a larger custom order.

For faster pricing, include photos of your current packaging, competitor references, retail display rules, shipping carton requirements, and any sustainability goals. Teal can quote the closest production-ready option first, then refine dielines, inserts, coatings, print coverage, and carton strength after your team reviews the proof.

Common Questions

Frequently Asked Questions

Answers about custom corrugated boxes, materials, lead times, and ordering.

Our MOQ is 100 units for all custom packaging products.

Standard turnaround is 15-20 business days from design approval.

Yes, US shipping options confirmed during quoting.

Yes, prototype samples start at $150 per unit.

We offer corrugated, rigid paperboard, kraft, art paper, and eco-friendly options, including FSC-certified paper options and recycled material options by specification.

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Further Reading

corrugated ecommerce boxes
custom corrugated boxes new york
custom corrugated boxes dallas

Plan Sizing and Materials

Before requesting a quote, use the box size and dimensional weight calculator to estimate billable weight and the eco-friendly packaging material selector to narrow kraft, SBS, corrugated, rigid board, and molded fiber options.

Ready to Order Custom Corrugated Boxes?

Request a quote with dieline and design guidance included. Free shipping is included on every order, with delivery details confirmed during quoting.

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Where You Can Find Us

We serve customers through our locations around the globe.

USA (Head Office)

(224) 546-8325
1800 W Hawthorne Lane Ste 205
West Chicago, Illinois, 60185

USA

(224) 546-8325
44288 Fremont Blvd,
Fremont, CA 94538, USA

UK

+44 7342 050575
29 Stafford Road, Wallington,
Surrey, England,
SM6 9AP

UAE

+971 564246684
Office 1904, The
Metropolis Tower - Opp Bay
Square Dubai - Dubai - UAE

China

No. 3 Longxing Dongnan Yiheng
Road, Baiyun District, Guangzhou,
Guangdong, China

info@tealpackaging.com sales@tealpackaging.com Sample kit