Die Cut Corrugated Boxes are custom-printed corrugated boxes cut to a precise one-piece shape, made for brands that want a snug fit and a clean unboxing without packing tape.
A die-cut one-piece design folds into shape with interlocking flaps, so it goes together in seconds and needs no tape to seal. The cut-to-fit corrugated structure cradles product to cut down on movement in transit, and full-color CMYK printing gives the open box a branded reveal. Brands use these for ecommerce mailers, gift sets, and electronics or hardware that benefit from a custom-fitted cavity.
Materials & Specifications
- Material: Corrugated board (E-flute for lighter products, B or C-flute for heavier or fragile goods)
- Construction: Die-cut one-piece body with interlocking flaps, no tape required
- Printing: Full-color CMYK, printed inside and outside
- Finishing: Matte or gloss lamination, custom inserts and partitions
- Sustainability: FSC-certified paper available on request
Best Used For
- Ecommerce mailers and direct-to-consumer shipping
- Gift sets and curated kits
- Electronics, hardware, and parts with a fitted cavity
- Branded unboxing experiences
Printing & Finishing
Upgrade Die Cut Corrugated Boxes with matte or gloss lamination for a premium touch, inside printing for a branded interior reveal, and custom inserts that lock product in place.
Why Order from Teal
Teal is a US-based custom packaging manufacturer. The minimum order is 50 units, with 100+ reserved for specialty rigid styles. You get free design help, free US shipping, and full-color CMYK printing, with a 5-day rush option against a 7-business-day standard production run. An FSC-certified paper option is available, and the free sample kit ships for just $19.99, credited to your first order.
FAQ
What's the minimum order quantity? The minimum is 50 units. Specialty rigid styles start at 100+.
How long is production? Standard production is 7 business days, with a 5-day rush available.
Can I get a sample? Yes. The free sample kit ships for just $19.99, credited to your first order.
Are they recyclable? Corrugated board is recyclable, and FSC-certified paper is available on request.
Ready to dial in the fit? Request a free quote and we'll get back to you within 4 business hours.
How to Order Die Cut Corrugated Boxes
Ordering custom die cut corrugated boxes is simple:
- Submit a quote request with your dimensions, quantity, and design references
- Receive quote guidance within one business day
- Send your artwork or work with our design team (free dieline + 2 revision rounds)
- Approve the digital proof and production begins
- Standard production takes 7 business days after proof approval; complex or high-volume orders may require 10-14 business days
