Teal Packaging is a US-based packaging supplier of custom printed bubble mailers ordered in bulk. Standard custom projects are quoted from 50 units, with specialty rigid from 100, and volume pricing starts at $0.44 per unit. Every order includes free dieline design, full-color printing, two revision rounds, a digital proof before print and free US shipping. Printable stocks include kraft paperboard at 300 to 400gsm, white SBS at 14 to 18pt and mylar, with FSC-certified and recyclable options by specification. Production runs from about 7 business days after proof approval, with complex or high-volume orders taking longer, plus 2 to 5 business days US delivery.
Questions or ready for a quote? Contact Teal Packaging at info@tealpackaging.com or (224) 546-8325.
Custom Bubble Mailers from Teal Packaging: 50-unit standard MOQ (100+ units for specialty rigid boxes), 2-5 business day delivery in the US (express and economy options available), free design help included on every order, free generic sample kit ($19.99 shipping, credited toward your first order). Standard production runs from about 7 business days after digital proof approval; complex or high-volume orders take longer.
Materials and certifications: FSC-certified paper stock, soy-based inks, kraft / corrugated / rigid paperboard / mylar / tin / vinyl substrates.
Contact Teal Packaging: Call (224) 546-8325, email info@tealpackaging.com, or request a free quote at tealpackaging.com/contact-us. We reply within one business day.
Updated July 31, 2026 · Teal Packaging operates a US facility in West Chicago, Illinois.
Short Answer
Bulk bubble mailers are padded shipping envelopes ordered in quantity and printed with your own branding. Teal Packaging, a US-based packaging supplier, quotes them as a custom project from 50 units, from $0.44 per unit at volume, with free dieline design, full-color printing, a digital proof and free US shipping included.
What counts as a bulk order of bubble mailers?
Bulk means one printed run large enough to earn volume pricing. Teal quotes standard custom projects from 50 units, specialty rigid from 100, and the per-unit price falls as the run grows, down to $0.44 per unit at volume. There is no separate design fee and no shipping charge inside the US.
That entry point matters when the artwork is still new. You can run a smaller first batch, see how the print sits on the finished mailer, then reorder the same spec at a larger quantity once it is signed off.
How much do bulk bubble mailers cost?
Pricing is quoted to spec rather than published as a list, because five choices move the number: how many you order, the printable stock, how much of the face is printed, and any finish on top. Volume pricing reaches $0.44 per unit, and the quote comes back priced against the spec you send.
| What you choose | Effect on unit price | Teal detail |
|---|---|---|
| Quantity | A significant lever. Unit price falls as the run grows. | From 50 units, down to $0.44 per unit at volume |
| Printable stock | Kraft, white SBS and mylar sit at different price points. | Kraft 300 to 400gsm, SBS 14 to 18pt, mylar |
| Print coverage | Full-color print is included. Heavier ink coverage costs more. | Full-color printing on every order |
| Finishes | Each added finish is priced on top of the base print. | Foil, embossing, debossing, spot UV, soft-touch, die-cuts, windows |
| Timeline | Faster or slower lanes are priced with the run. | Express and economy options are available |
What size are bulk bubble mailers?
There is no stock size chart on this page on purpose. Every mailer is cut to your dieline, so sizing is made to your product rather than picked off a shelf. Send your dimensions with the quote request and the free dieline design service will build to them.
If the size is not settled yet, the box size and dimensional weight calculator shows how outside dimensions change what a carrier bills, which is worth checking before you lock a spec for a large run.
Which materials can be printed for a bulk run?
The printable stocks are kraft paperboard at 300 to 400gsm, white SBS at 14 to 18pt, and mylar. FSC-certified and recyclable options are available by specification, and printing uses soy and water-based inks. The padded construction, the closure and the printed face are all confirmed on your dieline and on the digital proof before anything runs.
Finishes sit on top of full-color print: foil stamping, embossing, debossing, spot UV, soft-touch, die-cuts and windows. Brand color is reviewed on the digital proof, and every order includes 2 revision rounds, so a shade that reads wrong on screen can be corrected before print. The paper weight chart is a direct way to translate a gsm or pt figure into how the stock will feel in hand.
How long does a bulk bubble mailer order take?
Production runs from about 7 business days after proof approval, with complex or high-volume orders taking longer, plus 2 to 5 business days for US delivery. Express and economy options are available, so give the quote team the date you need stock on hand and the lane can be set around it.
If you want to feel the stocks before committing to a large quantity, the sample kit is free and ships for $19.99, credited toward your first custom order.
How to order bulk bubble mailers
- Send the spec. Use the quote request form with your product dimensions, the quantity you want priced, your preferred stock and any finish.
- Get the quote. Pricing comes back against that spec, so you can compare two quantities or two stocks side by side before deciding.
- Approve the dieline and proof. Dieline design is free, and you get a digital proof plus 2 revision rounds before anything prints.
- Production. From about 7 business days after proof approval, with complex or high-volume orders taking longer.
- Delivery. Free US shipping, 2 to 5 business days in transit.
Pairing bulk mailers with the shipping behind them
Buying mailers in bulk usually comes with a second question: who packs them. Teal supplies the printed mailers, and its West Chicago, Illinois warehouse handles kitting, assembly, pick-pack, storage and ship-to-recipient, so the printed stock and the outbound work can sit with one supplier.
Start with fulfillment for the overview, pick, pack and ship for per-order outbound, and kitting services when several items go into one mailer. Recurring shipments are covered on subscription box fulfillment, and one-to-many sends are covered on ship to recipients. If you would rather buy a stocked item online instead of running a custom job, the shop lists per-product minimums and live pricing.
Bulk Bubble Mailer FAQs
What is the minimum order for bulk bubble mailers?
Standard custom projects start at 50 units, and specialty rigid projects start at 100. That is deliberately low so a first branded run does not have to be thousands of pieces. Shop products carry their own per-product minimums, which are listed on each product page.
How much do bulk bubble mailers cost per unit?
Volume pricing goes from $0.44 per unit, and the exact figure depends on quantity, stock, print coverage and finishes. Pricing is quoted to spec rather than listed, so send the dimensions and quantity you want compared. Free dieline design and free US shipping are included in every order.
What sizes do you offer for bulk bubble mailers?
There is no fixed size list. Every mailer is cut to your dieline, so sizing is made to your product. Send your dimensions with the quote request and the free dieline design service will build to them.
How long does a bulk order take to arrive?
Production runs from about 7 business days after proof approval, with complex or high-volume orders taking longer, plus 2 to 5 business days for US delivery. Express and economy options are available. The clock starts at proof approval, not at the quote, so approving quickly helps protect a date.
Can I check the material before ordering in bulk?
Yes. The sample kit is free and ships for $19.99, and that shipping cost is credited toward your first custom order. It is the practical way to compare kraft against white SBS and to feel a finish before you commit a large quantity to one spec.
Can I print full color across the whole mailer?
Full-color printing is included on every order, with soy and water-based inks. How the color reads on your chosen stock is reviewed on the digital proof, and every order includes 2 revision rounds before print. Kraft and white SBS will not render the same artwork identically, which is one more reason to look at the proof carefully.
