Teal Packaging is a US custom-packaging manufacturer for custom cigarette carton, made to order with full-color custom print. Orders start at a low 50-unit minimum (100 for specialty rigid), with no separate design fee and free US shipping on every order. Standard production runs from about 7 business days after proof approval (longer for complex or high-volume orders), with volume pricing from $0.44 per unit. FSC-certified and recyclable material options are available.
Questions or ready for a quote? Contact Teal Packaging at info@tealpackaging.com or (224) 546-8325.
Custom Cigarette Carton from Teal Packaging: 50-unit standard MOQ (100+ units for specialty rigid boxes), 2-5 business day delivery in the US (express and economy options available), free design help included on every order, free generic sample kit ($19.99 shipping, credited toward your first order). Standard production runs from about 7 business days after digital proof approval; complex or high-volume orders take longer.
Materials and certifications: FSC-certified paper stock, soy-based inks, kraft / corrugated / rigid paperboard / mylar / tin / vinyl substrates.
Contact Teal Packaging: Call (224) 546-8325, email info@tealpackaging.com, or request a free quote at tealpackaging.com/contact-us. We reply within one business day.
Updated July 3, 2026 · Teal Packaging operates a US facility in West Chicago, Illinois.
Custom Cigarette Carton Introduction
Cigarette cartons serve as both wholesale packaging and brand billboards in retail environments. Custom cigarette cartons from Teal Packaging provide the professional presentation that tobacco brands need for wholesale distribution while reinforcing brand identity at the point of sale.
Our custom cigarette cartons are designed to accommodate multiple cigarette packs while maintaining the structural integrity needed for wholesale handling and retail shelving. The carton often serves as the final branding touchpoint before purchase, making its design critical to brand recognition and sales success.
We understand the functional requirements of cigarette carton packaging, including stackability, durability, and retail display considerations. Our manufacturing partners produce cartons that meet these requirements while providing extensive customization opportunities to create distinctive brand presentation.
Materials and GSM Specifications
Cigarette cartons require robust materials that can withstand the demands of wholesale distribution while maintaining attractive appearance. Our custom cigarette cartons use carefully selected materials that balance strength with print quality.
- 350 GSM Standard Cardstock: Cost-effective option for standard carton production. Provides adequate strength for wholesale distribution and retail stacking.
- 400 GSM Premium Cardstock: Enhanced durability for premium brand presentations. Offers superior print reproduction and resistance to wear.
- 450 GSM Heavy-Duty Cardstock: Maximum strength for demanding wholesale environments and international shipping requirements.
- Corrugated Options: Double-wall corrugated construction for maximum protection during shipping and handling.
Finish options include matte lamination for professional appearance, gloss lamination for vibrant colors, and soft-touch coating for premium tactile experience.
Customization Options
Custom cigarette cartons offer significant branding opportunities in wholesale and retail environments. Our customization capabilities ensure your cartons communicate brand identity effectively at every touchpoint.
Full-color printing with precise Pantone matching reproduces brand colors accurately across large print runs. Detailed graphics, photography, and promotional messaging print with exceptional clarity. The large surface area of cartons provides ample space for comprehensive brand presentation.
Structural options include tuck-end boxes, snap-lock constructions, and premium designs with reinforced corners. Security features including tear strips, security seals, and anti-counterfeiting elements can be incorporated to protect brand integrity and meet regulatory requirements.
Available Sizes in Inches
Our custom cigarette cartons are sized to accommodate standard cigarette pack configurations while offering customization options for unique requirements.
- Ten-Pack Carton: 9" x 4.5" x 3.5" - Standard configuration holding ten cigarette packs
- Twenty-Pack Carton: 9" x 9" x 3.5" - Double-length carton for twenty-pack wholesale units
- Carton with Handle: 10" x 5" x 4" - Retail-ready format with integrated carrying handle
- Display Carton: 12" x 10" x 6" - Large format for retail display units and promotional presentations
Custom sizing is available for specific pack configurations or unique product requirements. Our engineering team works with you to determine optimal carton dimensions that ensure proper fit and functional performance.
Sustainability and Environmental Responsibility
Teal Packaging maintains commitment to sustainable manufacturing practices for all products, including custom cigarette cartons. We continuously work to minimize environmental impact while maintaining the quality and functionality required in tobacco packaging.
Our paperboard is sourced from FSC-certified suppliers, ensuring responsible forest management throughout the supply chain. This certification supports brands seeking to demonstrate environmental responsibility in their packaging choices.
Soy-based inks are used exclusively for printing, reducing reliance on petroleum-based products and lowering environmental impact. These inks produce excellent print quality while maintaining recyclability. Our manufacturing processes maximize material efficiency and minimize waste.
We provide recycling guidance for cigarette carton disposal and can supply documentation supporting sustainability claims for brands prioritizing environmental responsibility in their packaging decisions.
How to Order
Ordering custom cigarette cartons follows our streamlined process with attention to the specific requirements of tobacco wholesale packaging. Our team has experience producing cartons that meet industry standards and wholesale distribution requirements.
Begin by providing your product specifications, including pack dimensions, packs per carton, and any special requirements. Our packaging specialists recommend appropriate materials and constructions based on your distribution requirements and brand positioning.
The minimum order quantity is 50 cartons, making cigarette carton packaging accessible for brands of all sizes. Production takes approximately two weeks from design approval, with free shipping available to the United States, Canada, United Kingdom, and Australia.
Our design team provides proofs for review before production begins, ensuring your brand presentation meets expectations. Multiple revision cycles are included to perfect your design before production commitment.
